用高通量实验与机器学习结合,快速找出3D打印参数与力学性能的关系。
Unveiling Processing--Property Relationships in Laser Powder Bed Fusion: The Synergy of Machine Learning and High-throughput Experiments
- 先用高通量实验快速测硬度和孔隙率,再用机器学习推导强度与延展性关系。
- 在17-4PH不锈钢上验证,仅需少量样本即可预测最优打印参数。
- 方法不依赖材料,适合快速优化各类金属增材制造工艺。
在增材制造中实现期望的力学性能需要大量实验,因此建立明确的设计框架至关重要,可减少试错并节约资源。本文提出一种融合高通量(HT)实验与分层机器学习(ML)的方法,揭示激光粉末床熔融(LPBF)中大量工艺参数与选定力学性能(抗拉强度和延展性)之间的复杂关系。HT方法通过快速自动化的硬度和孔隙率表征,对小型样品进行快速测试,并对少量拉伸试样进行耗时的屈服强度和延展性直接测量。机器学习基于序列化高斯过程(GPs),首先学习工艺参数与硬度/孔隙率的相关性,再利用这些信息构建强度与延展性对工艺参数的预测模型。最后设计优化方案,借助这些高斯过程识别出能最大化强度与延展性组合的工艺参数。通过利用大量易获取的小样本数据和少量高成本数据,该方法减少了对昂贵表征的依赖,实现了对大范围工艺空间的探索。本方法具有材料无关性,本文以17-4PH不锈钢为例进行了验证。
原文摘要 · Abstract (English)
Achieving desired mechanical properties in additive manufacturing requires many experiments and a well-defined design framework becomes crucial in reducing trials and conserving resources. Here, we propose a methodology embracing the synergy between high-throughput (HT) experimentation and hierarchical machine learning (ML) to unveil the complex relationships between a large set of process parameters in Laser Powder Bed Fusion (LPBF) and selected mechanical properties (tensile strength and ductility). The HT method envisions the fabrication of small samples for rapid automated hardness and porosity characterization, and a smaller set of tensile specimens for more labor-intensive direct measurement of yield strength and ductility. The ML approach is based on a sequential application of Gaussian processes (GPs) where the correlations between process parameters and hardness/porosity are first learnt and subsequently adopted by the GPs that relate strength and ductility to process parameters. Finally, an optimization scheme is devised that leverages these GPs to identify the processing parameters that maximize combinations of strength and ductility. By founding the learning on larger easy-to-collect and smaller labor-intensive data, we reduce the reliance on expensive characterization and enable exploration of a large processing space. Our approach is material-agnostic and herein we demonstrate its application on 17-4PH stainless steel.
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