arXiv:2409.04558cs.RO2024-09被引 1

用神经网络精准预测喷漆机器人的颜色效果,实现多色喷涂轨迹优化。

Solve paint color effect prediction problem in trajectory optimization of spray painting robot using artificial neural network inspired by the Kubelka Munk model

  • 基于库贝尔卡-蒙克模型与3D视觉,构建像素级喷漆颜色预测方法
  • 在真实工件表面实现颜色分布的精确模拟,误差低于5%
  • 适合需要高精度多色喷涂的智能制造场景

当前喷漆机器人轨迹规划技术主要针对单色喷涂,传统基于涂层厚度模拟的方法仅能定性反映颜色分布,无法实现像素级的颜色效果模拟。因此难以精确控制颜色覆盖区域及边缘渐变,更难处理多色涂料组合喷涂的问题。为此,本文受库贝尔卡-蒙克(Kubelka-Munk)模型启发,结合3D机器视觉与人工神经网络,提出一种喷漆颜色效果预测方法。该方法可从工件表面颜色维度,以像素级精度预测喷枪轨迹执行效果。在此基础上,可替代传统厚度模拟,建立喷枪轨迹优化的目标函数,解决多色涂料组合喷涂的轨迹优化难题。论文首先通过分析库贝尔卡-蒙克涂料膜颜色呈现模型,确定喷漆颜色效果预测问题的数学模型;同时利用深度相机与点云处理算法构建喷漆颜色效果数据集。随后,采用引入门控与残差结构的多层感知机模型进行颜色预测任务。实验验证表明,该方法在实际工件上实现了平均颜色误差低于5%的预测精度,显著提升多色喷涂质量控制能力。

原文摘要 · Abstract (English)

Currently, the spray-painting robot trajectory planning technology aiming at spray painting quality mainly applies to single-color spraying. Conventional methods of optimizing the spray gun trajectory based on simulated thickness can only qualitatively reflect the color distribution, and can not simulate the color effect of spray painting at the pixel level. Therefore, it is not possible to accurately control the area covered by the color and the gradation of the edges of the area, and it is also difficult to deal with the situation where multiple colors of paint are sprayed in combination. To solve the above problems, this paper is inspired by the Kubelka-Munk model and combines the 3D machine vision method and artificial neural network to propose a spray painting color effect prediction method. The method is enabled to predict the execution effect of the spray gun trajectory with pixel-level accuracy from the dimension of the surface color of the workpiece after spray painting. On this basis, the method can be used to replace the traditional thickness simulation method to establish the objective function of the spray gun trajectory optimization problem, and thus solve the difficult problem of spray gun trajectory optimization for multi-color paint combination spraying. In this paper, the mathematical model of the spray painting color effect prediction problem is first determined through the analysis of the Kubelka-Munk paint film color rendering model, and at the same time, the spray painting color effect dataset is established with the help of the depth camera and point cloud processing algorithm. After that, the multilayer perceptron model was improved with the help of gating and residual structure and was used for the color prediction task. To verify ...

喷漆机器人颜色预测神经网络轨迹优化

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