arXiv:2409.20132cs.CVcs.LG2024-09被引 1

用机器学习检测玻璃瓶印刷缺陷,解决反光与制造偏差难题。

Machine Learning in Industrial Quality Control of Glass Bottle Prints

  • 先用滤波和图像指标提取特征,再分类判断缺陷
  • 准确率达84%,另一方法达87%且可定位问题区域
  • 适合工业质检场景,尤其对反光干扰强的生产环境

在玻璃瓶制造中,瓶身印刷质量控制至关重要,因多种因素可能影响印刷效果。即使微小缺陷也需识别,且需应对玻璃反光或制造偏差带来的挑战。与中型工业企业合作,开发并评估了两种基于机器学习的质量控制方法。第一种方法采用Sobel、Canny等滤波器抑制反光,结合均方误差(MSE)或结构相似性(SSIM)等图像质量指标作为特征,输入支持向量机(SVM)或k-近邻(k-Neighbors)等分类模型,准确率达84%。图像通过ORB算法对齐,可估算印刷旋转差异,作为制造异常的潜在指标。第二种方法微调预训练卷积神经网络(如ResNet、VGG)进行二分类,准确率达87%。利用Grad-CAM可视化微调后的ResNet-34,定位出频繁出现缺陷的区域,为优化实际生产工艺提供洞见。本文还描述了在生产过程中数据采集、无监督预筛选及标注所面临的实际挑战。

原文摘要 · Abstract (English)

In industrial manufacturing of glass bottles, quality control of bottle prints is necessary as numerous factors can negatively affect the printing process. Even minor defects in the bottle prints must be detected despite reflections in the glass or manufacturing-related deviations. In cooperation with our medium-sized industrial partner, two ML-based approaches for quality control of these bottle prints were developed and evaluated, which can also be used in this challenging scenario. Our first approach utilized different filters to supress reflections (e.g. Sobel or Canny) and image quality metrics for image comparison (e.g. MSE or SSIM) as features for different supervised classification models (e.g. SVM or k-Neighbors), which resulted in an accuracy of 84%. The images were aligned based on the ORB algorithm, which allowed us to estimate the rotations of the prints, which may serve as an indicator for anomalies in the manufacturing process. In our second approach, we fine-tuned different pre-trained CNN models (e.g. ResNet or VGG) for binary classification, which resulted in an accuracy of 87%. Utilizing Grad-Cam on our fine-tuned ResNet-34, we were able to localize and visualize frequently defective bottle print regions. This method allowed us to provide insights that could be used to optimize the actual manufacturing process. This paper also describes our general approach and the challenges we encountered in practice with data collection during ongoing production, unsupervised preselection, and labeling.

工业质检图像分类缺陷检测CNN

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