跨企业协作预测设备故障,不共享数据也能训练高精度模型
A Two-Stage Federated Learning Approach for Industrial Prognostics Using Large-Scale High-Dimensional Signals
- 分两阶段联邦学习:先降维再建模,保护数据隐私
- 在小样本下仍能准确预测设备失效时间分布
- 适合制造业、能源等数据敏感行业使用
工业故障预测旨在利用资产的高维退化信号数据驱动方法预测其失效时间。模型成功依赖于大量历史数据训练,但各组织往往缺乏足够数据独立训练可靠模型,且隐私限制无法共享数据。为此,本文提出一种基于统计学习的联邦模型,允许多个组织在本地数据不外泄的前提下联合训练预测模型。该方法包含两个关键阶段:联邦降维与联邦(对数)位置-尺度回归。第一阶段采用联邦随机奇异值分解算法进行多变量函数主成分分析,高效降低退化信号维度并保障隐私;第二阶段提出联邦参数估计算法,实现无需共享原始数据即可协同估计失效时间分布。相比现有方法,该模型利用统计学习技术在小样本下表现更优,且提供完整的失效时间分布。通过模拟数据和NASA公开数据集验证了其有效性与实用性。
原文摘要 · Abstract (English)
Industrial prognostics aims to develop data-driven methods that leverage high-dimensional degradation signals from assets to predict their failure times. The success of these models largely depends on the availability of substantial historical data for training. However, in practice, individual organizations often lack sufficient data to independently train reliable prognostic models, and privacy concerns prevent data sharing between organizations for collaborative model training. To overcome these challenges, this article proposes a statistical learning-based federated model that enables multiple organizations to jointly train a prognostic model while keeping their data local and secure. The proposed approach involves two key stages: federated dimension reduction and federated (log)-location-scale regression. In the first stage, we develop a federated randomized singular value decomposition algorithm for multivariate functional principal component analysis, which efficiently reduces the dimensionality of degradation signals while maintaining data privacy. The second stage proposes a federated parameter estimation algorithm for (log)-location-scale regression, allowing organizations to collaboratively estimate failure time distributions without sharing raw data. The proposed approach addresses the limitations of existing federated prognostic methods by using statistical learning techniques that perform well with smaller datasets and provide comprehensive failure time distributions. The effectiveness and practicality of the proposed model are validated using simulated data and a dataset from the NASA repository.
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