低成本热成像安全传感器,实时检测工厂人员位置,保障协作机器人安全。
A Cost-Effective Thermal Imaging Safety Sensor for Industry 5.0 and Collaborative Robotics
- 融合热成像与混合算法,实现高精度人体检测
- 在低算力下达到97%检测准确率
- 适合工业5.0场景中人机协作的安全防护
工业5.0强调操作员福祉与可持续制造,以人为中心,推动智能工厂高效采用新技术并减少环境与社会影响。随着工厂现场越来越多依赖协作机器人(CoBots)和柔性制造系统,对冗余安全机制的需求日益增长,即在设备运行时自动检测人员靠近。本论文提出一种低成本热成像安全传感器,用于工业5.0环境中触发协作机器人制造流程中的不同安全模式。该传感器采用混合检测方法,在受控环境下评估,结果显示使用该混合方法在低计算成本下对热成像中的人体存在检测准确率达97%。
原文摘要 · Abstract (English)
The Industry 5.0 paradigm focuses on industrial operator well-being and sustainable manufacturing practices, where humans play a central role, not only during the repetitive and collaborative tasks of the manufacturing process, but also in the management of the factory floor assets. Human factors, such as ergonomics, safety, and well-being, push the human-centric smart factory to efficiently adopt novel technologies while minimizing environmental and social impact. As operations at the factory floor increasingly rely on collaborative robots (CoBots) and flexible manufacturing systems, there is a growing demand for redundant safety mechanisms (i.e., automatic human detection in the proximity of machinery that is under operation). Fostering enhanced process safety for human proximity detection allows for the protection against possible incidents or accidents with the deployed industrial devices and machinery. This paper introduces the design and implementation of a cost-effective thermal imaging Safety Sensor that can be used in the scope of Industry 5.0 to trigger distinct safe mode states in manufacturing processes that rely on collaborative robotics. The proposed Safety Sensor uses a hybrid detection approach and has been evaluated under controlled environmental conditions. The obtained results show a 97% accuracy at low computational cost when using the developed hybrid method to detect the presence of humans in thermal images.
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