arXiv:2411.00960cs.CVcs.AI2024-11被引 3

用AI分析金属3D打印热图像,自动识别缺陷

Scalable AI Framework for Defect Detection in Metal Additive Manufacturing

  • 用CNN分析打印层热图像,检测影响强度的缺陷
  • 生成对抗网络合成数据使准确率显著提升
  • 集成到易用界面,适合工厂直接部署

增材制造(AM)正推动制造业变革,可高效生产复杂结构和小批量零件。但金属AM制品常存在影响力学性能的缺陷,如疲劳寿命、屈服强度和断裂韧性下降。为此,我们利用卷积神经网络(CNN)分析激光粉末床熔融设备上镍合金718打印层的热图像,自动识别相关异常。针对训练数据少且不平衡的问题,研究了多种合成数据生成方法。模型在真实与带噪声的合成数据集上评估,结果显示使用生成对抗网络(GAN)生成的数据显著提升准确率,且无需人工干预即可加速数据准备,同时保持高性能。此外,去噪方法有效改善图像质量,保障检测可靠性。最终,将模型整合至CLoud ADditive MAnufacturing(CLADMA)模块,提供用户友好界面,提升在实际制造中的可及性与实用性,推动先进缺陷检测技术的广泛应用。

原文摘要 · Abstract (English)

Additive Manufacturing (AM) is transforming the manufacturing sector by enabling efficient production of intricately designed products and small-batch components. However, metal parts produced via AM can include flaws that cause inferior mechanical properties, including reduced fatigue response, yield strength, and fracture toughness. To address this issue, we leverage convolutional neural networks (CNN) to analyze thermal images of printed layers, automatically identifying anomalies that impact these properties. We also investigate various synthetic data generation techniques to address limited and imbalanced AM training data. Our models' defect detection capabilities were assessed using images of Nickel alloy 718 layers produced on a laser powder bed fusion AM machine and synthetic datasets with and without added noise. Our results show significant accuracy improvements with synthetic data, emphasizing the importance of expanding training sets for reliable defect detection. Specifically, Generative Adversarial Networks (GAN)-generated datasets streamlined data preparation by eliminating human intervention while maintaining high performance, thereby enhancing defect detection capabilities. Additionally, our denoising approach effectively improves image quality, ensuring reliable defect detection. Finally, our work integrates these models in the CLoud ADditive MAnufacturing (CLADMA) module, a user-friendly interface, to enhance their accessibility and practicality for AM applications. This integration supports broader adoption and practical implementation of advanced defect detection in AM processes.

缺陷检测3D打印AI应用图像生成

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