用神经网络预测玻璃热成型误差,优化模具设计。
Precision Glass Thermoforming Assisted by Neural Networks
- 基于无量纲BPNN的代理模型,输入几何特征与工艺参数
- 仿真与工业数据均显示误差预测准确,可直接用于生产
- 适合玻璃制造企业减少试错成本,提升高精度产品良率
许多玻璃制品需要高精度的热成型结构。然而,传统依赖试错法开发热成型工艺不仅耗时耗资源,且成功率低。因此,亟需一种高效预测模型,替代昂贵的仿真或实验,辅助精密玻璃热成型设计。本文提出一种基于无量纲反向传播神经网络(BPNN)的代理模型,以几何特征和工艺参数为输入,可有效预测成形误差,并用于模具设计补偿。通过仿真与工业数据验证,该模型具备足够精度。尽管模具设计师主观判断和制造误差导致工业数据可靠性低于仿真数据,但初步训练与测试结果仍与工业数据保持合理一致性,表明该代理模型可直接应用于玻璃制造行业。
原文摘要 · Abstract (English)
Many glass products require thermoformed geometry with high precision. However, the traditional approach of developing a thermoforming process through trials and errors can cause large waste of time and resources and often end up with unsuccessfulness. Hence, there is a need to develop an efficient predictive model, replacing the costly simulations or experiments, to assist the design of precision glass thermoforming. In this work, we report a surrogate model, based on a dimensionless back-propagation neural network (BPNN), that can adequately predict the form errors and thus compensate for these errors in mold design using geometric features and process parameters as inputs. Our trials with simulation and industrial data indicate that the surrogate model can predict forming errors with adequate accuracy. Although perception errors (mold designers' decisions) and mold fabrication errors make the industrial training data less reliable than simulation data, our preliminary training and testing results still achieved a reasonable consistency with industrial data, suggesting that the surrogate models are directly implementable in the glass-manufacturing industry.
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