arXiv:2411.09678cs.LGcs.AI2024-11被引 12

用深度学习替代传统颗粒模拟,实现工业级实时仿真。

NeuralDEM -- Real-time Simulation of Industrial Particulate Flows

  • 将离散元法建模为连续场,直接预测宏观行为
  • 支持从慢速稳态到快速瞬态的全流程实时仿真
  • 可模拟160万网格、50万颗粒的流化床反应器28秒轨迹

计算能力的进步使得大规模流体与颗粒系统的数值模拟成为可能,这些系统在核心工业流程中至关重要。离散元法(DEM)能准确描述涉及颗粒和非连续材料的多种物理系统,已成为解决颗粒流与粉末力学工程问题的主流方法。此外,DEM可与基于网格的计算流体动力学(CFD)结合,用于模拟流化床等化学过程。然而,由于颗粒系统的固有多尺度特性,DEM计算成本高昂,限制了模拟时长或颗粒数量。为此,NeuralDEM提出端到端深度学习代理模型,替代传统耗时的数值DEM计算。该方法通过将DEM的拉格朗日离散视为潜在连续场,同时直接建模宏观行为作为辅助场,实现了对不同工况下长期传输过程的精准捕捉,无需依赖微观模型参数。其多分支神经算子结构可扩展至真实工业场景,覆盖从慢速伪稳态到快速瞬态的复杂动态。值得注意的是,NeuralDEM成功模拟了包含160,000个CFD网格单元和500,000个DEM颗粒的耦合CFD-DEM流化床反应器,持续28秒的轨迹。该方法将为先进工程设计和更快速工艺迭代开辟新路径。

原文摘要 · Abstract (English)

Advancements in computing power have made it possible to numerically simulate large-scale fluid-mechanical and/or particulate systems, many of which are integral to core industrial processes. Among the different numerical methods available, the discrete element method (DEM) provides one of the most accurate representations of a wide range of physical systems involving granular and discontinuous materials. Consequently, DEM has become a widely accepted approach for tackling engineering problems connected to granular flows and powder mechanics. Additionally, DEM can be integrated with grid-based computational fluid dynamics (CFD) methods, enabling the simulation of chemical processes taking place, e.g., in fluidized beds. However, DEM is computationally intensive because of the intrinsic multiscale nature of particulate systems, restricting simulation duration or number of particles. Towards this end, NeuralDEM presents an end-to-end approach to replace slow numerical DEM routines with fast, adaptable deep learning surrogates. NeuralDEM is capable of picturing long-term transport processes across different regimes using macroscopic observables without any reference to microscopic model parameters. First, NeuralDEM treats the Lagrangian discretization of DEM as an underlying continuous field, while simultaneously modeling macroscopic behavior directly as additional auxiliary fields. Second, NeuralDEM introduces multi-branch neural operators scalable to real-time modeling of industrially-sized scenarios - from slow and pseudo-steady to fast and transient. Such scenarios have previously posed insurmountable challenges for deep learning models. Notably, NeuralDEM faithfully models coupled CFD-DEM fluidized bed reactors of 160k CFD cells and 500k DEM particles for trajectories of 28s. NeuralDEM will open many new doors to advanced engineering and much faster process cycles.

颗粒模拟深度学习工业仿真流化床

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