提出两种轻量级方法,实现矿用传送带运行周期的实时异常检测。
On-device Anomaly Detection in Conveyor Belt Operations
- 基于阈值与人工特征的模式识别,结合小型机器学习模型
- 在两个数据集上分别达到97.3%和91.3%的正常周期F1分数
- 可在低功耗微控制器上实时运行,单次推理能耗仅13.3μJ
传送带在矿山作业中通过长距离连续高效运输散装物料,直接影响生产效率。尽管特定传送带部件的异常检测已有广泛研究,但故障根源(如生产条件变化和操作失误)的识别仍具挑战性。当前对矿山传送带工作周期的持续监控尚处早期阶段,亟需鲁棒解决方案。本文提出两种新方法,用于分类正常与异常的工作周期。所提方法为基于阈值的周期检测、人工特征提取、模式匹配及监督式微型机器学习模型的组合系统。采用决策树、随机森林、极端梯度提升、高斯朴素贝叶斯和多层感知机等低计算量模型。在两个数据集上对原有方法与新方法进行综合评估。新方法在异常检测上均优于原方法,最佳表现取决于数据集。基于启发式规则的方法在训练数据集上取得最高F1分数:正常周期97.3%,异常周期80.2%。基于机器学习的方法在包含设备老化影响的数据集上表现更优:正常周期F1为91.3%,异常周期为67.9%。两方法均部署于低功耗微控制器,实现高效实时运行,推理能耗分别为13.3μJ和20.6μJ。
原文摘要 · Abstract (English)
Conveyor belts are crucial in mining operations by enabling the continuous and efficient movement of bulk materials over long distances, which directly impacts productivity. While detecting anomalies in specific conveyor belt components has been widely studied, identifying the root causes of these failures, such as changing production conditions and operator errors, remains critical. Continuous monitoring of mining conveyor belt work cycles is still at an early stage and requires robust solutions. Recently, an anomaly detection method for duty cycle operations of a mining conveyor belt has been proposed. Based on its limited performance and unevaluated long-term proper operation, this study proposes two novel methods for classifying normal and abnormal duty cycles. The proposed approaches are pattern recognition systems that make use of threshold-based duty-cycle detection mechanisms, manually extracted features, pattern-matching, and supervised tiny machine learning models. The explored low-computational models include decision tree, random forest, extra trees, extreme gradient boosting, Gaussian naive Bayes, and multi-layer perceptron. A comprehensive evaluation of the former and proposed approaches is carried out on two datasets. Both proposed methods outperform the former method in anomaly detection, with the best-performing approach being dataset-dependent. The heuristic rule-based approach achieves the highest F1-score in the same dataset used for algorithm training, with 97.3% for normal cycles and 80.2% for abnormal cycles. The ML-based approach performs better on a dataset including the effects of machine aging, with an F1-score scoring 91.3% for normal cycles and 67.9% for abnormal cycles. Implemented on two low-power microcontrollers, the methods demonstrate efficient, real-time operation with energy consumption of 13.3 and 20.6 \textmu J during inference. These results ...
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