arXiv:2411.10822cs.LGcond-mat.mtrl-sci2024-11被引 6

用少量标注数据高效识别激光打印缺陷,提升金属3D打印质量控制

A Data-Efficient Sequential Learning Framework for Melt Pool Defect Classification in Laser Powder Bed Fusion

  • 结合随机森林与不确定性采样,迭代选择最需学习的样本
  • 在有限标注数据下,准确率等指标优于传统模型
  • 适合数据稀缺的工业场景,降低实验成本

保障金属增材制造(MAM)部件的质量与可靠性至关重要,尤其在激光粉末床熔融(L-PBF)过程中,熔池缺陷如匙孔、球化和未熔合会严重损害结构完整性。本研究提出一种名为SL-RF+(基于增强采样的顺序学习随机森林)的新框架,专为数据稀缺环境下的熔池缺陷分类设计,以最大化数据效率与模型精度。该方法结合随机森林分类器与最小置信度采样(LCS)及基于Sobol序列的合成采样技术,迭代选择最具信息量的样本进行学习,从而在最少标注数据条件下优化模型决策边界。结果表明,SL-RF+在准确率、精确率、召回率和F1分数等关键指标上均优于传统机器学习模型,展现出在有限数据下对熔池缺陷的显著鲁棒性识别能力。该框架通过聚焦过程参数空间中的高不确定性区域,有效捕捉复杂缺陷模式,实现卓越分类性能而无需大量标注数据集。尽管本研究使用已有实验数据,但SL-RF+在纯顺序学习场景中具有强应用潜力,可实现数据的增量采集与标注,缓解样本获取的高成本与时间约束。

原文摘要 · Abstract (English)

Ensuring the quality and reliability of Metal Additive Manufacturing (MAM) components is crucial, especially in the Laser Powder Bed Fusion (L-PBF) process, where melt pool defects such as keyhole, balling, and lack of fusion can significantly compromise structural integrity. This study presents SL-RF+ (Sequentially Learned Random Forest with Enhanced Sampling), a novel Sequential Learning (SL) framework for melt pool defect classification designed to maximize data efficiency and model accuracy in data-scarce environments. SL-RF+ utilizes RF classifier combined with Least Confidence Sampling (LCS) and Sobol sequence-based synthetic sampling to iteratively select the most informative samples to learn from, thereby refining the model's decision boundaries with minimal labeled data. Results show that SL-RF+ outperformed traditional machine learning models across key performance metrics, including accuracy, precision, recall, and F1 score, demonstrating significant robustness in identifying melt pool defects with limited data. This framework efficiently captures complex defect patterns by focusing on high-uncertainty regions in the process parameter space, ultimately achieving superior classification performance without the need for extensive labeled datasets. While this study utilizes pre-existing experimental data, SL-RF+ shows strong potential for real-world applications in pure sequential learning settings, where data is acquired and labeled incrementally, mitigating the high costs and time constraints of sample acquisition.

缺陷检测顺序学习3D打印数据效率

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