设计新型拉料装置,解决裤脚自动缝制时牵引力不足问题
Design a New Pulling Gear for the Automated Pant Bottom Hem Sewing Machine
- 创新设计拉料齿轮,增强裤脚缝制时的牵引力
- 实现全自动缝制,避免人工干预导致的缝线不齐
- 适合希望提升服装自动化水平的制造企业
服装制造自动化设备设计对提升生产效率、一致性与质量至关重要。本文聚焦于自动裤脚包边缝纫机新型拉料装置的研发。传统设备需人工引导裤脚缝制过程,常导致缝线质量不一、对齐偏差。尽管双针缝纫机可实现双线缝制,但普遍缺乏足够牵引力以处理裤脚面料。本研究提出的新型拉料装置旨在解决此问题,为眼袋裤裤脚提供充足的牵引力。该设计攻克技术难题,无需熟练人工操作,显著提升整体生产效率。通过集成该创新,可确保面料在自动双针缝纫机中平稳精准进给,最终提高缝制的一致性与质量。制造商采用后可提升产能,减少对熟练工人的依赖,优化生产流程,充分受益于服装制造自动化。
原文摘要 · Abstract (English)
Automated machinery design for garment manufacturing is essential for improving productivity, consistency, and quality. This paper focuses on the development of new pulling gear for automated pant bottom hem sewing machines. Traditionally, these machines require manual intervention to guide the bottom hem sewing process, which often leads to inconsistent stitch quality and alignment. While twin-needle sewing machines can create twin lines for the bottom hem, they typically lack sufficient pulling force to adequately handle the fabric of the pants' bottom hem. The innovative design of the pulling gear aims to address this issue by providing the necessary pulling force for the bottom hem of eyelet pants. The research and design discussed in this article seek to solve technical challenges, eliminate the need for skilled manual operators, and enhance overall productivity. This improvement ensures smooth and precise feeding of fabric pieces in the automated twin needle sewing machine, ultimately improving the consistency and quality of the stitching. By integrating this innovation, garment manufacturers can boost productivity, reduce reliance on manual skilful labour, and optimize the output of the production process, thereby reaping the benefits of automation in the garment manufacturing industry.
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