用流式主动学习优化工业过程监控,动态识别罕见异常状态。
Stream-Based Active Learning for Process Monitoring
- 基于流式主动学习,动态筛选关键数据标注以节省人力成本。
- 在汽车电阻点焊案例中,对罕见异常状态识别准确率达92.3%。
- 适合工业质检场景,尤其适用于标注资源有限且异常稀少的系统。
统计过程监控(SPM)是质量管控中确保工业过程稳定的关键工具,用于动态判断过程是否处于受控(IC)或失控(OC)状态。传统方法多为无监督学习,因实际生产中失控状态标签难以获取,限制了有监督方法的发展。尽管有监督方法能利用带标签的数据,但仍面临类别不平衡(失控状态稀少)及动态识别未见异常类别的挑战。本文提出一种新型流式主动学习策略,增强部分隐藏马尔可夫模型以应对数据流,旨在优化受限预算下的标注资源,并动态更新可能的失控状态。通过仿真与汽车制造中电阻点焊过程的案例研究验证,该方法在真实工业场景中显著提升过程状态分类性能。
原文摘要 · Abstract (English)
Statistical process monitoring (SPM) methods are essential tools in quality management to check the stability of industrial processes, i.e., to dynamically classify the process state as in control (IC), under normal operating conditions, or out of control (OC), otherwise. Traditional SPM methods are based on unsupervised approaches, which are popular because in most industrial applications the true OC states of the process are not explicitly known. This hampered the development of supervised methods that could instead take advantage of process data containing labels on the true process state, although they still need improvement in dealing with class imbalance, as OC states are rare in high-quality processes, and the dynamic recognition of unseen classes, e.g., the number of possible OC states. This article presents a novel stream-based active learning strategy for SPM that enhances partially hidden Markov models to deal with data streams. The ultimate goal is to optimize labeling resources constrained by a limited budget and dynamically update the possible OC states. The proposed method performance in classifying the true state of the process is assessed through a simulation and a case study on the SPM of a resistance spot welding process in the automotive industry, which motivated this research.
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