arXiv:2411.13108eess.IVcs.CV2024-11

事件传感器可精准捕捉金属增材制造中的高温熔池动态,适合实时质量监控。

Demonstrating the Suitability of Neuromorphic, Event-Based, Dynamic Vision Sensors for In Process Monitoring of Metallic Additive Manufacturing and Welding

  • 用事件驱动视觉传感器捕捉熔池变化,仅在光强突变时记录数据。
  • 120 dB 动态范围与 100 μs 响应速度,适配极端光照和高速过程。
  • 适用于焊接/增材制造的熔池形貌重建与缺陷早期预警,适合工业质检场景。

本文证明了高动态范围、高速度、类脑事件驱动的动态视觉传感器在金属增材制造与焊接过程中进行在线监测的可行性。由于金属熔池存在极端光照条件和高速动态特性,传统监测手段难以实施。事件感知是一种新型传感范式,仅在测量值超过阈值时才传输或记录数据,显著降低功耗与存储需求,并支持宽时间尺度与动态范围。事件驱动成像器具有约 120 dB 的动态范围,远超传统 8 位成像器约 48 dB 的水平,使其特别适合监测强光环境下的制造过程。此外,其时间分辨率可达 100 μs 量级,能有效捕捉熔池的快速演化。本研究证实,事件驱动成像器已可观测钨极惰性气体保护焊(TIG)与激光焊熔池。结果表明,经进一步工程优化,此类传感器有望实现熔池三维几何重构及异常检测、分类与预测。

原文摘要 · Abstract (English)

We demonstrate the suitability of high dynamic range, high-speed, neuromorphic event-based, dynamic vision sensors for metallic additive manufacturing and welding for in-process monitoring applications. In-process monitoring to enable quality control of mission critical components produced using metallic additive manufacturing is of high interest. However, the extreme light environment and high speed dynamics of metallic melt pools have made this a difficult environment in which to make measurements. Event-based sensing is an alternative measurement paradigm where data is only transmitted/recorded when a measured quantity exceeds a threshold resolution. The result is that event-based sensors consume less power and less memory/bandwidth, and they operate across a wide range of timescales and dynamic ranges. Event-driven driven imagers stand out from conventional imager technology in that they have a very high dynamic range of approximately 120 dB. Conventional 8 bit imagers only have a dynamic range of about 48 dB. This high dynamic range makes them a good candidate for monitoring manufacturing processes that feature high intensity light sources/generation such as metallic additive manufacturing and welding. In addition event based imagers are able to capture data at timescales on the order of 100 μs, which makes them attractive to capturing fast dynamics in a metallic melt pool. In this work we demonstrate that event-driven imagers have been shown to be able to observe tungsten inert gas (TIG) and laser welding melt pools. The results of this effort suggest that with additional engineering effort, neuromorphic event imagers should be capable of 3D geometry measurements of the melt pool, and anomaly detection/classification/prediction.

事件视觉熔池监测增材制造智能传感

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