新型被动肩部外骨骼可自适应不同举高任务,减轻肩部负担。
A Novel Passive Occupational Shoulder Exoskeleton With Adjustable Peak Assistive Torque Angle For Overhead Tasks
- 通过可调峰值助力角度的被动离合机构实现多工况适配。
- 实测肩关节活动范围达前后164°、水平158°,肌肉激活降低49.6%。
- 适合需要长时间举臂作业的工业场景,提升使用舒适性。
目标:举高作业是引发职业性肌肉骨骼疾病的主要原因。为降低肩部负荷,轻量化、低成本且高效的被动肩部外骨骼在工业中日益普及。然而,现有设备仅适用于特定任务,难以兼顾紧凑性与充分的运动范围。方法:本文提出一种新型被动职业用肩部外骨骼,可应对不同抬臂角度的举高任务,在保证足够活动范围的同时保持结构紧凑。通过建立运动学模型与仿真分析,设计了符合人体工学的肩部结构;并提出一种配备可调峰值助力角度的扭矩发生器,利用被动离合机制在低助和高助阶段间切换。招募10名健康受试者进行拧螺丝任务验证。结果:测量显示,该外骨骼在矢状面(164°)和水平面(158°)的屈伸活动范围均充足。拧螺丝实验表明,其可降低肌肉激活(最高达49.6%)、主观努力感与挫败感,并显著提升用户体验(评分79.7/100)。结论:结果表明,该外骨骼能保障自然运动,高效辅助举高作业,有望降低肌肉骨骼损伤风险。意义:本研究为多任务适应性与高效助力提供了新思路,拓展了外骨骼的应用潜力。
原文摘要 · Abstract (English)
Objective: Overhead tasks are a primary inducement to work-related musculoskeletal disorders. Aiming to reduce shoulder physical loads, passive shoulder exoskeletons are increasingly prevalent in the industry due to their lightweight, affordability, and effectiveness. However, they can only accommodate a specific task and cannot effectively balance between compactness and sufficient range of motion. Method: We proposed a novel passive occupational shoulder exoskeleton to handle various overhead tasks with different arm elevation angles and ensured a sufficient ROM while compactness. By formulating kinematic models and simulations, an ergonomic shoulder structure was developed. Then, we presented a torque generator equipped with an adjustable peak assistive torque angle to switch between low and high assistance phases through a passive clutch mechanism. Ten healthy participants were recruited to validate its functionality by performing the screwing task. Results: Measured range of motion results demonstrated that the exoskeleton can ensure a sufficient ROM in both sagittal (164°) and horizontal (158°) flexion/extension movements. The experimental results of the screwing task showed that the exoskeleton could reduce muscle activation (up to 49.6%), perceived effort and frustration, and provide an improved user experience (scored 79.7 out of 100). Conclusion: These results indicate that the proposed exoskeleton can guarantee natural movements and provide efficient assistance during overhead work, and thus have the potential to reduce the risk of musculoskeletal disorders. Significance: The proposed exoskeleton provides insights into multi-task adaptability and efficient assistance, highlighting the potential for expanding the application of exoskeletons.
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