用生成式AI构建动态数字孪生,数据少也能精准预测设备老化。
DDD-GenDT: Dynamic Data-driven Generative Digital Twin Framework
- 基于生成式AI和动态反馈机制,实现零样本预测建模。
- 在零样本下对主轴电流预测误差仅0.479安(4.79%),无需历史数据重训练。
- 适合数据稀缺或需隐私保护的工业场景,支持设备老化自适应更新。
数字孪生(DT)技术可实现物理系统的实时仿真、预测与优化,但实际部署受限于高数据需求、数据私密性及对动态变化的适应性不足。本文提出基于动态数据驱动应用系统(DDDAS)范式的动态数据驱动生成式数字孪生框架 DDD-GenDT。该框架包含物理孪生观测图(PTOG)、观测窗口提取、数据预处理管道及大模型集成,通过生成式AI减少对大规模历史数据依赖,在数据稀疏场景下仍能构建可信孪生,同时保障工业数据隐私。利用DDDAS反馈机制,系统可自主适应物理孪生(PT)磨损与退化,支持数字孪生老化建模,确保其与物理实体演化持续同步。基于NASA CNC铣削数据集验证,以主轴电流为监测变量,在零样本设置下,基于GPT-4的孪生模型平均均方根误差达0.479安(占10安主轴电流的4.79%),准确捕捉非线性过程动态与老化特征,且无需重新训练。结果表明,DDD-GenDT提供了一种通用、高效、自适应的数字孪生建模方法,推动生成式AI与工业级可靠性要求的融合。
原文摘要 · Abstract (English)
Digital twin (DT) technology enables real-time simulation, prediction, and optimization of physical systems, but practical deployment faces challenges from high data requirements, proprietary data constraints, and limited adaptability to evolving conditions. This work introduces DDD-GenDT, a dynamic data-driven generative digital twin framework grounded in the Dynamic Data-Driven Application Systems (DDDAS) paradigm. The architecture comprises the Physical Twin Observation Graph (PTOG) to represent operational states, an Observation Window Extraction process to capture temporal sequences, a Data Preprocessing Pipeline for sensor structuring and filtering, and an LLM ensemble for zero-shot predictive inference. By leveraging generative AI, DDD-GenDT reduces reliance on extensive historical datasets, enabling DT construction in data-scarce settings while maintaining industrial data privacy. The DDDAS feedback mechanism allows the DT to autonomically adapt predictions to physical twin (PT) wear and degradation, supporting DT-aging, which ensures progressive synchronization of DT with PT evolution. The framework is validated using the NASA CNC milling dataset, with spindle current as the monitored variable. In a zero-shot setting, the GPT-4-based DT achieves an average RMSE of 0.479 A (4.79% of the 10 A spindle current), accurately modeling nonlinear process dynamics and PT aging without retraining. These results show that DDD-GenDT provides a generalizable, data-efficient, and adaptive DT modeling approach, bridging generative AI with the performance and reliability requirements of industrial DT applications.
Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。