用轻量模型+多模态信号,98.8%准确率诊断电机断条故障
A Multimodal Lightweight Approach to Fault Diagnosis of Induction Motors in High-Dimensional Dataset
- 用STFT生成频谱图,结合电流与振动信号输入ShuffleNetV2
- 在5.75万张图像上实现98.856%分类准确率,计算成本低
- 适合工业场景部署,对故障特征可视化强,适合设备维护人员
基于AI的感应电机故障诊断系统可提升预测性维护能力,减少非计划停机与维护成本。针对常见断条转子(BRB)故障,现有方法多依赖小数据集,易过拟合。本文采用大规模数据集(57,500张频谱图像,其中47,500用于训练,10,000用于测试),通过短时傅里叶变换(STFT)生成电流与振动信号的频谱图,使用基于迁移学习的轻量级深度学习模型ShuffleNetV2进行一至四根断条故障分类。结果表明,该模型在较低计算开销下达到98.856%的准确率。为进一步分析故障谐波边带,对原始信号应用快速傅里叶变换(FFT)。论文还提供了各模型训练与测试时间,为工业级故障诊断系统开发提供参考。
原文摘要 · Abstract (English)
An accurate AI-based diagnostic system for induction motors (IMs) holds the potential to enhance proactive maintenance, mitigating unplanned downtime and curbing overall maintenance costs within an industrial environment. Notably, among the prevalent faults in IMs, a Broken Rotor Bar (BRB) fault is frequently encountered. Researchers have proposed various fault diagnosis approaches using signal processing (SP), machine learning (ML), deep learning (DL), and hybrid architectures for BRB faults. One limitation in the existing literature is the training of these architectures on relatively small datasets, risking overfitting when implementing such systems in industrial environments. This paper addresses this limitation by implementing large-scale data of BRB faults by using a transfer-learning-based lightweight DL model named ShuffleNetV2 for diagnosing one, two, three, and four BRB faults using current and vibration signal data. Spectral images for training and testing are generated using a Short-Time Fourier Transform (STFT). The dataset comprises 57,500 images, with 47,500 used for training and 10,000 for testing. Remarkably, the ShuffleNetV2 model exhibited superior performance, in less computational cost as well as accurately classifying 98.856% of spectral images. To further enhance the visualization of harmonic sidebands resulting from broken bars, Fast Fourier Transform (FFT) is applied to current and vibration data. The paper also provides insights into the training and testing times for each model, contributing to a comprehensive understanding of the proposed fault diagnosis methodology. The findings of our research provide valuable insights into the performance and efficiency of different ML and DL models, offering a foundation for the development of robust fault diagnosis systems for induction motors in industrial settings.
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