arXiv:2502.04094cs.RO2025-02被引 4

3D打印柔性手指嵌入光纤传感器,实现高精度自感知

Soft and Highly-Integrated Optical Fiber Bending Sensors for Proprioception in Multi-Material 3D Printed Fingers

  • 用半自动化打印将光纤与读取电路一体嵌入柔性结构
  • 平均线性度70%,姿态误差4.81°,指尖定位精度12mm
  • 适合需要分布式感知的软体机器人,如灵巧手抓取

精准的形状感知依赖于分布式本体感觉,是软体机器人闭环控制的关键。低成本、低功耗的柔性光电传感器能适应软体机器人的大变形而不失性能。然而现有集成方式繁琐,需手工操作和复杂装配。本文提出一种半自动化打印工艺,将塑料光纤与读出电路嵌入3D打印的柔性结构中,使光纤固定到位且读出电路保持光学耦合,即使在大幅弯曲下仍能稳定工作,整体手动步骤仅需10分钟。我们以多材料3D打印手指为例,对每个本体感觉关节进行性能评估,结果表明传感器平均线性度达70%,均方根误差为4.81°。此外,分布式架构可在外部静力干扰下保持平均指尖位置估计精度12mm。为进一步展示该架构潜力,我们构建了一个不依赖驱动反馈的数据驱动模型,用于检测环境中的物体接触。

原文摘要 · Abstract (English)

Accurate shape sensing, only achievable through distributed proprioception, is a key requirement for closed-loop control of soft robots. Low-cost power efficient optoelectronic sensors manufactured from flexible materials represent a natural choice as they can cope with the large deformations of soft robots without loss of performance. However, existing integration approaches are cumbersome and require manual steps and complex assembly. We propose a semi-automated printing process where plastic optical fibers are embedded with readout electronics in 3D printed flexures. The fibers become locked in place and the readout electronics remain optically coupled to them while the flexures undergo large bending deformations, creating a repeatable, monolithically manufactured bending transducer with only 10 minutes required in total for the manual embedding steps. We demonstrate the process by manufacturing multi-material 3D printed fingers and extensively evaluating the performance of each proprioceptive joint. The sensors achieve 70% linearity and 4.81° RMS error on average. Furthermore, the distributed architecture allows for maintaining an average fingertip position estimation accuracy of 12 mm in the presence of external static forces. To demonstrate the potential of the distributed sensor architecture in robotics applications, we build a data-driven model independent of actuation feedback to detect contact with objects in the environment.

软体机器人光纤传感3D打印本体感知

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