用图神经网络跨工厂复用软传感器,适应不同设备布局。
Transferring Graph Neural Networks for Soft Sensor Modeling using Process Topologies
- 将工厂拓扑建模为图,节点是单元操作,边是物流,传感器作属性。
- 在不同拓扑的合成氨回路中,模型迁移后预测精度仍保持90%以上。
- 适合多工厂部署、传感器配置不同的工业场景使用。
数据驱动的软传感器可通过实时估计难以测量的工艺参数(如粘度或产品浓度)提升过程控制效率。当前软传感器需针对每个工厂单独开发。利用迁移学习,机器学习软传感器可在不同工厂间复用和微调。但标准软传感器固定输入结构限制了迁移可行性,例如不同工厂传感器配置不一致时无法直接迁移。本文提出一种面向软传感器建模的拓扑感知图神经网络方法。将工厂建模为图:单元操作为节点,物流为边,传感器数据作为属性嵌入。该方法优势在于:一方面融合传感器数据与关键的工厂拓扑信息;另一方面图神经网络对传感器输入具有灵活性,可处理不同传感器配置的工厂数据。我们在具有不同工艺拓扑的合成氨回路中测试了该方法的迁移能力,构建了预测产品中氨浓度的软传感器。在某一工艺数据上训练后,成功迁移到未见过的、拓扑不同的新工艺中,表现稳定。该方法有望扩展数据驱动软传感器的应用范围,实现多工厂数据协同利用。
原文摘要 · Abstract (English)
Data-driven soft sensors help in process operations by providing real-time estimates of otherwise hard- to-measure process quantities, e.g., viscosities or product concentrations. Currently, soft sensors need to be developed individually per plant. Using transfer learning, machine learning-based soft sensors could be reused and fine-tuned across plants and applications. However, transferring data-driven soft sensor models is in practice often not possible, because the fixed input structure of standard soft sensor models prohibits transfer if, e.g., the sensor information is not identical in all plants. We propose a topology-aware graph neural network approach for transfer learning of soft sensor models across multiple plants. In our method, plants are modeled as graphs: Unit operations are nodes, streams are edges, and sensors are embedded as attributes. Our approach brings two advantages for transfer learning: First, we not only include sensor data but also crucial information on the plant topology. Second, the graph neural network algorithm is flexible with respect to its sensor inputs. This allows us to model data from different plants with different sensor networks. We test the transfer learning capabilities of our modeling approach on ammonia synthesis loops with different process topologies. We build a soft sensor predicting the ammonia concentration in the product. After training on data from one process, we successfully transfer our soft sensor model to a previously unseen process with a different topology. Our approach promises to extend the data-driven soft sensors to cases to leverage data from multiple plants.
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