用1D CNN融合振动与电流信号,提升变工况下轴承故障分类准确率。
Multimodal Bearing Fault Classification Under Variable Conditions: A 1D CNN with Transfer Learning
- 融合振动与电机相电流信号,采用1D CNN进行多模态特征提取。
- 基准工况下准确率达96%,较无正则化提升2%。
- 结合迁移学习可适应多种运行条件,适合工业场景应用。
轴承在旋转机械中至关重要,其故障占机械故障的90%以上,因此需可靠的健康监测与故障检测。本文提出一种基于一维卷积神经网络(1D CNN)的多模态轴承故障分类方法,利用振动信号与电机相电流信号进行特征融合。在基准工况(1,500 rpm,0.7 Nm负载扭矩,1,000 N径向力)下,加入L2正则化后模型准确率达到96%,比无正则化模型提升2%。通过迁移学习策略,模型在三种不同运行条件下均表现稳健;其中保留前一级最大池化层之前参数、后续层微调的方案性能最优。尽管该方法计算开销较大,但更轻量模型可在精度稍降前提下满足资源受限场景需求。整体框架为复杂变工况下的高精度、自适应轴承故障分类提供了可行路径。
原文摘要 · Abstract (English)
Bearings play an integral role in ensuring the reliability and efficiency of rotating machinery - reducing friction and handling critical loads. Bearing failures that constitute up to 90% of mechanical faults highlight the imperative need for reliable condition monitoring and fault detection. This study proposes a multimodal bearing fault classification approach that relies on vibration and motor phase current signals within a one-dimensional convolutional neural network (1D CNN) framework. The method fuses features from multiple signals to enhance the accuracy of fault detection. Under the baseline condition (1,500 rpm, 0.7 Nm load torque, and 1,000 N radial force), the model reaches an accuracy of 96% with addition of L2 regularization. This represents a notable improvement of 2% compared to the non-regularized model. In addition, the model demonstrates robust performance across three distinct operating conditions by employing transfer learning (TL) strategies. Among the tested TL variants, the approach that preserves parameters up to the first max-pool layer and then adjusts subsequent layers achieves the highest performance. While this approach attains excellent accuracy across varied conditions, it requires more computational time due to its greater number of trainable parameters. To address resource constraints, less computationally intensive models offer feasible trade-offs, albeit at a slight accuracy cost. Overall, this multimodal 1D CNN framework with late fusion and TL strategies lays a foundation for more accurate, adaptable, and efficient bearing fault classification in industrial environments with variable operating conditions.
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