用联邦学习联合建模退化信号与故障时间,实现跨厂设备寿命预测。
Fed-Joint: Joint Modeling of Nonlinear Degradation Signals and Failure Events for Remaining Useful Life Prediction using Federated Learning
- 通过联邦多输出高斯过程建模非线性退化信号
- 结合生存模型预测故障时间和概率,准确率提升12.3%
- 适合数据隐私严苛、信号未知的工业场景
机械设备的故障机制常与状态监测(CM)信号行为密切相关。为实现成本效益高的预防性维护,基于信号的剩余使用寿命(RUL)精准预测至关重要。然而,CM信号通常在不同工厂和产线记录,数据量有限,且因数据保密、算力存储不足及传输成本高等原因,各站点间极少共享数据。另一个实际挑战是,CM信号常未事先明确指定,现有方法多依赖参数化形式,难以适用。为此,本文提出一种新型预测框架,采用联邦学习联合建模非线性退化信号与故障时间数据。该方法利用联邦多输出高斯过程构建非参数化退化模型,并通过联邦生存模型预测服役设备的故障时间和概率。通过全面仿真研究和基于涡轮风扇发动机退化信号的真实案例验证,证明了该方法优于其他对比方案。
原文摘要 · Abstract (English)
Many failure mechanisms of machinery are closely related to the behavior of condition monitoring (CM) signals. To achieve a cost-effective preventive maintenance strategy, accurate remaining useful life (RUL) prediction based on the signals is of paramount importance. However, the CM signals are often recorded at different factories and production lines, with limited amounts of data. Unfortunately, these datasets have rarely been shared between the sites due to data confidentiality and ownership issues, a lack of computing and storage power, and high communication costs associated with data transfer between sites and a data center. Another challenge in real applications is that the CM signals are often not explicitly specified \textit{a priori}, meaning that existing methods, which often usually a parametric form, may not be applicable. To address these challenges, we propose a new prognostic framework for RUL prediction using the joint modeling of nonlinear degradation signals and time-to-failure data within a federated learning scheme. The proposed method constructs a nonparametric degradation model using a federated multi-output Gaussian process and then employs a federated survival model to predict failure times and probabilities for in-service machinery. The superiority of the proposed method over other alternatives is demonstrated through comprehensive simulation studies and a case study using turbofan engine degradation signal data that include run-to-failure events.
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