用磁流变棘轮提升抓握力,省电又轻便。
Development of a magnetorheological hand exoskeleton featuring a high force-to-power ratio for enhanced grip endurance
- 采用磁流变棘轮结构,微滚珠增强输出力
- 2伏供电时达381.15牛保持力,功耗仅1.38瓦
- 力效比超现有方案2.35倍,适合工业重复作业
手部外骨骼在体力密集型领域具有缓解手部疲劳、增强握力与预防损伤的潜力。然而传统电机驱动的外骨骼受限于安装空间,输出力不足,且存在功耗高、系统复杂笨重、稳定性差等问题。本文设计一种集成新型磁流变(MR)棘轮的新型手部外骨骼,具备高力-功比以提升握持耐力。棘轮采用优化结构设计及微滚珠增强结构,显著提升输出力。实验表明,施加2 V电压时,棘轮最大保持力达381.15 N,较无电压时(7 N)提升55倍,仅消耗1.38 W功率,力-功比达256.75 N/W,为现有最佳手部外骨骼执行器的2.35倍。该设计可提供约419.79 N的辅助抓握力。外骨骼高度集成,包含框架、MR棘轮、控制单元与电池。静态握力耐力测试与动态搬运举重测试均验证其能有效降低肌肉疲劳、延长握力耐力、减少损伤,凸显其在工业重复性搬运场景中的应用潜力。
原文摘要 · Abstract (English)
Hand exoskeletons have significant potential in labor-intensive fields by mitigating hand grip fatigue, enhancing hand strength, and preventing injuries. However, most of the traditional hand exoskeletons are driven by motors, whose output force is limited in the constrained installation conditions. Besides, they also come with the disadvantages of high power consumption, complex and bulky assistive systems, and high instability. In this work, we develop a novel hand exoskeleton integrated with innovative magnetorheological (MR) clutches that offers a high force-to-power ratio to improve grip endurance. The clutch features an enhanced structure design, a micro roller enhancing structure, which can significantly boost output forces. The experimental data demonstrate that, when it is supplied with 2 V, the clutch can deliver a peak holding force of 381.15 N-55 times that when no voltage is provided (7 N). In this scenario, it only consumes 1.38 W, yielding a force-to-power ratio of 256.75N/W, which is 2.35 times higher than the best-reported actuator used for hand exoskeletons. This capability enables the designed MRHE to provide approximately 419.79 N support force for gripping. The designed MR hand exoskeleton is highly integrated, comprising an exoskeleton frame, MR clutches, a control unit, and a battery. Evaluations through static grip endurance tests and dynamic carrying and lifting tests confirm that the MR hand exoskeleton can effectively reduce muscle fatigue, extend grip endurance, and minimize injuries. These findings highlight its strong potential for practical applications in repetitive tasks such as carrying and lifting in industrial settings.
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