融合多尺度特征的齿轮故障诊断方法,提升弱故障识别能力
An End-to-End Comprehensive Gear Fault Diagnosis Method Based on Multi-Scale Feature-Level Fusion Strategy
- 用Gabor-ASTFT和DTCWT将振动信号转为时频图,提取故障特征
- 双通道结构结合空洞卷积与反卷积,实现多尺度特征融合
- 端到端设计适合工业场景,对微弱故障更敏感
为满足齿轮端到端故障诊断需求,本文提出一种基于加速度信号的综合智能诊断方法。首先对采集的原始一维振动信号进行预分割处理;随后利用基于Gabor的自适应短时傅里叶变换(Gabor-ASTFT)和双树复小波变换(DTCWT)将时域信号转换为二维时频表示,以初步提取故障特征并生成弱特征图。接着构建双通道结构,通过反卷积与空洞卷积进行上采样与下采样,调整特征图尺寸,并设计特征融合层整合双通道特征,实现多尺度分析。最后,采用包含残差结构的卷积神经网络(CNN)对融合特征图进行深层特征提取,经全局平均池化(GAP)与分类函数完成故障分类。在多个数据集上的对比实验表明,该方法能有效满足齿轮端到端故障诊断要求。
原文摘要 · Abstract (English)
To satisfy the requirements of the end-to-end fault diagnosis of gears, an integrated intelligent method of fault diagnosis for gears using acceleration signals was proposed, which was based on Gabor-based Adaptive Short-Time Fourier Transform (Gabor-ASTFT) and Dual-Tree Complex Wavelet Transform(DTCWT) algorithms, Dilated Residual structure and feature fusion layer, is proposed in this paper. Initially, the raw one-dimensional acceleration signals collected from the gearbox base using vibration sensors undergo pre-segmentation processing. The Gabor-ASTFT and DTCWT are then applied to convert the original one-dimensional time-domain signals into two-dimensional time-frequency representations, facilitating the preliminary extraction of fault features and obtaining weak feature maps.Subsequently, a dual-channel structure is established using deconvolution and dilated convolution to perform upsampling and downsampling on the feature maps, adjusting their sizes accordingly. A feature fusion layer is then constructed to integrate the dual-channel features, enabling multi-scale analysis of the extracted fault features.Finally, a convolutional neural network (CNN) model incorporating a residual structure is developed to conduct deep feature extraction from the fused feature maps. The extracted features are subsequently fed into a Global Average Pooling(GAP) and a classification function for fault classification. Conducting comparative experiments on different datasets, the proposed method is demonstrated to effectively meet the requirements of end-to-end fault diagnosis for gears.
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