提出持续学习框架,让设备故障诊断模型在变工况下不遗忘旧知识。
Continual learning for rotating machinery fault diagnosis with cross-domain environmental and operational variations
- 用特征生成器+领域分类器架构,支持新领域动态扩展。
- 跨域平均准确率达88.96%,遗忘率低至0.0027。
- 适合工业场景中长期运行的智能故障诊断系统。
尽管已有大量机器学习模型用于检测滚动轴承因安装不当、过载或润滑不良引发的应力与变形等故障,但这些模型常难以区分真实工况下的操作与环境变化噪声。变负载、高温、高应力及转速波动会掩盖早期故障征兆,导致可靠检测困难。为此,本文提出一种持续深度学习方法,可在共享潜在结构的多域环境中持续学习。该方法不仅提升准确率,还应对四大次级挑战:灾难性遗忘(新知识覆盖旧知识)、可塑性不足(无法适应新数据)、前向迁移(利用历史知识提升未来学习)和后向迁移(用新领域信息优化旧知识)。模型由特征生成器与领域特定分类器组成,支持新领域加入时容量增长且干扰极小;同时采用经验回放机制,有选择地重访过往领域以缓解遗忘。通过优先回放历史误差最高的领域,挖掘跨域非线性依赖关系,强化最具信息量的过往经验。实验表明,在非平稳类增量环境下,平均域准确率高达88.96%,遗忘率最低达0.0027。
原文摘要 · Abstract (English)
Although numerous machine learning models exist to detect issues like rolling bearing strain and deformation, typically caused by improper mounting, overloading, or poor lubrication, these models often struggle to isolate faults from the noise of real-world operational and environmental variability. Conditions such as variable loads, high temperatures, stress, and rotational speeds can mask early signs of failure, making reliable detection challenging. To address these limitations, this work proposes a continual deep learning approach capable of learning across domains that share underlying structure over time. This approach goes beyond traditional accuracy metrics by addressing four second-order challenges: catastrophic forgetting (where new learning overwrites past knowledge), lack of plasticity (where models fail to adapt to new data), forward transfer (using past knowledge to improve future learning), and backward transfer (refining past knowledge with insights from new domains). The method comprises a feature generator and domain-specific classifiers, allowing capacity to grow as new domains emerge with minimal interference, while an experience replay mechanism selectively revisits prior domains to mitigate forgetting. Moreover, nonlinear dependencies across domains are exploited by prioritizing replay from those with the highest prior errors, refining models based on most informative past experiences. Experiments show high average domain accuracy (up to 88.96%), with forgetting measures as low as .0027 across non-stationary class-incremental environments.
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