arXiv:2504.21389cs.LG2025-04

用物理信息提升传感器数据特征,实现高速冲压过程的实时异常监测。

Enhanced semi-supervised stamping process monitoring with physically-informed feature extraction

  • 融合数据驱动与物理机制,提取冲压过程关键特征。
  • 仅用正常样本建模,通过新偏差评分识别在线异常冲压动作。
  • 在真实产线数据上验证,显著提升异常检测性能。

针对高速冲压过程中频繁出现的批次异常问题,本文提出一种新型半监督在线异常监测框架,结合加速度传感器信号与物理信息,有效捕捉过程异常。该框架可应对样本分布不均衡问题,实现在线状态监控,降低批次缺陷风险,提升生产良率。首先,设计一种混合特征提取算法,同时利用数据驱动方法与物理机理,从含冗余信息的原始数据中提取关键特征。其次,构建半监督异常检测模型,仅需正常样本即可建立基准模型,并提出一种新的偏差评分,量化每道冲压工序的异常程度。通过多种分类算法验证了特征提取方法的有效性。基于真实冲压车间采集的在线数据集,证明了所提半监督框架在过程异常监测中的优越性能。

原文摘要 · Abstract (English)

In tackling frequent batch anomalies in high-speed stamping processes, this study introduces a novel semi-supervised in-process anomaly monitoring framework, utilizing accelerometer signals and physics information, to capture the process anomaly effectively. The proposed framework facilitates the construction of a monitoring model with imbalanced sample distribution, which enables in-process condition monitoring in real-time to prevent batch anomalies, which helps to reduce batch defects risk and enhance production yield. Firstly, to effectively capture key features from raw data containing redundant information, a hybrid feature extraction algorithm is proposed to utilize data-driven methods and physical mechanisms simultaneously. Secondly, to address the challenge brought by imbalanced sample distribution, a semi-supervised anomaly detection model is established, which merely employs normal samples to build a golden baseline model, and a novel deviation score is proposed to quantify the anomaly level of each online stamping stroke. The effectiveness of the proposed feature extraction method is validated with various classification algorithms. A real-world in-process dataset from stamping manufacturing workshop is employed to illustrate the superiority of proposed semi-supervised framework with enhance performance for process anomaly monitoring.

异常检测冲压工艺半监督学习工业物联网

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