用生成式机器学习提升动态制造过程的自适应控制能力
Generative Machine Learning in Adaptive Control of Dynamic Manufacturing Processes: A Review
- 按预测、策略、质量推断等四类梳理生成式ML在制造控制中的应用
- 揭示生成模型可支持仿真、数字孪生与决策优化,弥补传统方法不足
- 适合智能制造、工业控制领域研究者关注生成模型与控制融合新方向
动态制造过程具有时变参数、非线性行为和不确定性等复杂特征,需依赖多模态传感器数据与自适应控制系统实现在线监测与实时反馈,保障产品质量。近年来,生成式机器学习(Generative ML)因其建模复杂分布与生成合成数据的能力,在应对制造不确定性方面展现出潜力。然而,现有技术缺乏面向控制功能的系统性视角,难以将概率性理解转化为可执行的工艺控制。本文提出预测驱动、直接策略、质量推断与知识融合四类方法框架,分析生成式模型在制造控制中的相关属性与扩展潜力。研究表明,生成式机器学习可在决策支持、工艺引导、仿真与数字孪生中发挥作用。同时指出三大关键挑战:生成与控制功能分离、对制造物理机制理解不足,以及跨领域模型迁移困难。为此,本文提出整合生成式机器学习与控制技术的未来研究方向,以应对现代制造系统的动态复杂性。
原文摘要 · Abstract (English)
Dynamic manufacturing processes exhibit complex characteristics defined by time-varying parameters, nonlinear behaviors, and uncertainties. These characteristics require sophisticated in-situ monitoring techniques utilizing multimodal sensor data and adaptive control systems that can respond to real-time feedback while maintaining product quality. Recently, generative machine learning (ML) has emerged as a powerful tool for modeling complex distributions and generating synthetic data while handling these manufacturing uncertainties. However, adopting these generative technologies in dynamic manufacturing systems lacks a functional control-oriented perspective to translate their probabilistic understanding into actionable process controls while respecting constraints. This review presents a functional classification of Prediction-Based, Direct Policy, Quality Inference, and Knowledge-Integrated approaches, offering a perspective for understanding existing ML-enhanced control systems and incorporating generative ML. The analysis of generative ML architectures within this framework demonstrates control-relevant properties and potential to extend current ML-enhanced approaches where conventional methods prove insufficient. We show generative ML's potential for manufacturing control through decision-making applications, process guidance, simulation, and digital twins, while identifying critical research gaps: separation between generation and control functions, insufficient physical understanding of manufacturing phenomena, and challenges adapting models from other domains. To address these challenges, we propose future research directions aimed at developing integrated frameworks that combine generative ML and control technologies to address the dynamic complexities of modern manufacturing systems.
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