arXiv:2505.01445cs.LGcs.AI2025-05被引 11

用可解释AI分析注塑成型缺陷根源,避免误判。

Explainable AI for Correct Root Cause Analysis of Product Quality in Injection Moulding

  • 采用模型无关方法分析多个工艺参数的交互影响。
  • 不同解释方法导致不同原因判断,精准归因需选对方法。
  • 适用于需要可追溯性与可操作建议的工业质检场景。

当注塑成型产品性能偏离预期时,可通过建模输入工艺参数与输出质量特征的关系进行根因分析。现有质量预测模型多为黑箱,缺乏直接解释,限制其在质量控制中的应用。以往解释方法仅限于树模型,或未关注某些方法可能导致错误根因判定。本研究首次证实真实实验数据中多工艺参数间存在相互作用(基于中心复合设计采集)。首次系统比较了多种模型无关的可解释AI方法,发现不同方法会产生差异化的特征重要性分析结果。研究表明,更准确的特征归因能实现正确的根因识别,并提供可操作的工艺改进依据。在随机森林和多层感知机上均实现模型无关解释,两模型在实验数据集上的平均绝对百分比误差均低于0.05%。

原文摘要 · Abstract (English)

If a product deviates from its desired properties in the injection moulding process, its root cause analysis can be aided by models that relate the input machine settings with the output quality characteristics. The machine learning models tested in the quality prediction are mostly black boxes; therefore, no direct explanation of their prognosis is given, which restricts their applicability in the quality control. The previously attempted explainability methods are either restricted to tree-based algorithms only or do not emphasize on the fact that some explainability methods can lead to wrong root cause identification of a product's deviation from its desired properties. This study first shows that the interactions among the multiple input machine settings do exist in real experimental data collected as per a central composite design. Then, the model-agnostic explainable AI methods are compared for the first time to show that different explainability methods indeed lead to different feature impact analysis in injection moulding. Moreover, it is shown that the better feature attribution translates to the correct cause identification and actionable insights for the injection moulding process. Being model agnostic, explanations on both random forest and multilayer perceptron are performed for the cause analysis, as both models have the mean absolute percentage error of less than 0.05% on the experimental dataset.

可解释AI注塑成型根因分析工业质检

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