arXiv:2505.14858cs.RO2025-05被引 1

提出新算法实现焊接机器人多方向精准沉积,提升复杂零件成形质量。

Coordinated motion control of a wire arc additive manufacturing robotic system for multi-directional building parts

  • 通过双机器人协同控制,动态调整焊枪姿态与轨迹。
  • 沉积方向始终对齐重力,减少悬空和阶梯效应,改善表面精度。
  • 适用于复杂曲面零件,适合工业级增材制造场景。

本文研究基于线弧增材制造(WAAM)的复杂形状零件制造。为保证各沉积层的完整性和质量,传统方法通常在平面上进行沉积。但对于非平面结构,该策略会导致悬空和阶梯效应,影响表面质量。由于复杂几何体中每层沉积方向不一致,需额外确保沉积方向与重力对齐以提升成形质量。本文提出一种算法,控制焊枪相对于沉积基底的位置及焊枪姿态相对于惯性坐标系的方向。该控制方案基于任务增强法,应用于由两台机器人构成的扩展运动链,解决协同控制问题,使沉积轨迹可相对于基底坐标系规划,同时每层堆积方向与重力(或任意定义的惯性系方向)对齐。在由一台机械臂(带焊枪)与一个工件定位台组成的双机器人WAAM系统中,成功制造出具有复杂几何特征的零件,验证了该方法的有效性。

原文摘要 · Abstract (English)

This work investigates the manufacturing of complex shapes parts with wire arc additive manufacturing (WAAM). In order to guarantee the integrity and quality of each deposited layer that composes the final piece, the deposition process is usually carried out in a flat position. However, for complex geometry parts with non-flat surfaces, this strategy causes unsupported overhangs and staircase effect, which contribute to a poor surface finishing. Generally, the build direction is not constant for every deposited section or layer in complex geometry parts. As a result, there is an additional concern to ensure the build direction is aligned with gravity, thus improving the quality of the final part. This paper proposes an algorithm to control the torch motion with respect to a deposition substrate as well as the torch orientation with respect to an inertial frame. The control scheme is based on task augmentation applied to an extended kinematic chain composed by two robots, which constitutes a coordinated control problem, and allows the deposition trajectory to be planned with respect to the deposition substrate coordinate frame while aligning each layer buildup direction with gravity (or any other direction defined for an inertial frame). Parts with complex geometry aspects have been produced in a WAAM cell composed by two robots (a manipulator with a welding torch and a positioning table holding the workpiece) in order to validate the proposed approach.

增材制造机器人控制焊接工艺协同运动

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