arXiv:2505.22313physics.opticscs.CV2025-05被引 7

提出可量产的大面积全息光学设计方法,让仿真与实物一致。

Large-Area Fabrication-Aware Computational Diffractive Optics

  • 用神经模型预测光刻制造的3D结构,实现仿真-制造闭环优化。
  • 成功设计出最大32.16×21.44 mm的超大规模衍射光学器件。
  • 适合需要低成本大批量生产的光学系统研发人员使用。

可微分光学作为新兴范式,联合优化光学元件与图像处理算法,推动了全息、点扩散函数(PSF)调控和波前整形等应用的发展。然而,现有方法多停留在实验室原型阶段,因仿真与实际制造之间存在巨大质量差距。本文针对直接写入灰度光刻结合纳米压印复制工艺,提出面向制造的衍射光学设计流程,支持低成本大规模生产。提出超分辨率神经光刻模型,可准确预测制造过程生成的3D几何形貌,并无缝集成至现有可微分光学框架中,实现端到端的制造感知优化。为应对计算挑战,构建基于张量并行的计算框架,将大规模傅里叶变换分布于多个GPU上。最终实现了最大达32.16 mm × 21.44 mm的衍射光学设计,仿真网格规模高达128,640 × 85,760个特征点。在全息与PSF工程应用中,仿真与实物原型表现高度一致。此外,仅用单个衍射光学元件配合维纳滤波器处理,即获得高图像质量。本研究突破了衍射光学实际应用中的制造瓶颈。

原文摘要 · Abstract (English)

Differentiable optics, as an emerging paradigm that jointly optimizes optics and (optional) image processing algorithms, has made innovative optical designs possible across a broad range of applications. Many of these systems utilize diffractive optical components (DOEs) for holography, PSF engineering, or wavefront shaping. Existing approaches have, however, mostly remained limited to laboratory prototypes, owing to a large quality gap between simulation and manufactured devices. We aim at lifting the fundamental technical barriers to the practical use of learned diffractive optical systems. To this end, we propose a fabrication-aware design pipeline for diffractive optics fabricated by direct-write grayscale lithography followed by nano-imprinting replication, which is directly suited for inexpensive mass production of large area designs. We propose a super-resolved neural lithography model that can accurately predict the 3D geometry generated by the fabrication process. This model can be seamlessly integrated into existing differentiable optics frameworks, enabling fabrication-aware, end-to-end optimization of computational optical systems. To tackle the computational challenges, we also devise tensor-parallel compute framework centered on distributing large-scale FFT computation across many GPUs. As such, we demonstrate large scale diffractive optics designs up to 32.16 mm $\times$ 21.44 mm, simulated on grids of up to 128,640 by 85,760 feature points. We find adequate agreement between simulation and fabricated prototypes for applications such as holography and PSF engineering. We also achieve high image quality from an imaging system comprised only of a single DOE, with images processed only by a Wiener filter utilizing the simulation PSF. We believe our findings lift the fabrication limitations for real-world applications of diffractive optics and differentiable optical design.

衍射光学可微分光学制造感知大规模设计

Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。