arXiv:2506.08205cs.LGcs.CE2025-06被引 1

用少量测量数据,机器学习预测焊接件残余应力分布。

A Machine Learning Approach to Generate Residual Stress Distributions using Sparse Characterization Data in Friction-Stir Processed Parts

  • 基于U-Net的机器学习模型,从稀疏数据推断全场应力。
  • 模拟数据预测准确率高,对真实测量数据泛化能力强。
  • 适合需要快速评估残余应力的工程场景,省去大量实验。

残余应力在加工后仍存在于构件内部,影响性能与寿命。精确获取其全场分布对优化结构完整性和延长使用寿命至关重要,但全尺寸实验表征成本过高。本文提出一种基于机器学习的残余应力生成器(RSG),仅需有限测量即可推断全场应力分布。首先通过大量工艺仿真构建了涵盖多样化参数的综合数据集;随后采用基于U-Net架构的机器学习模型,经系统超参数调优后学习残余应力分布的潜在结构。模型在模拟数据上的预测表现优异,具备强泛化能力,表明其成功捕捉了应力分布的内在规律。在实际表征数据上的测试进一步验证了该方法的有效性,证明其可借助少量测量数据实现对残余应力分布的全面理解,大幅降低实验成本。

原文摘要 · Abstract (English)

Residual stresses, which remain within a component after processing, can deteriorate performance. Accurately determining their full-field distributions is essential for optimizing the structural integrity and longevity. However, the experimental effort required for full-field characterization is impractical. Given these challenges, this work proposes a machine learning (ML) based Residual Stress Generator (RSG) to infer full-field stresses from limited measurements. An extensive dataset was initially constructed by performing numerous process simulations with a diverse parameter set. A ML model based on U-Net architecture was then trained to learn the underlying structure through systematic hyperparameter tuning. Then, the model's ability to generate simulated stresses was evaluated, and it was ultimately tested on actual characterization data to validate its effectiveness. The model's prediction of simulated stresses shows that it achieved excellent predictive accuracy and exhibited a significant degree of generalization, indicating that it successfully learnt the latent structure of residual stress distribution. The RSG's performance in predicting experimentally characterized data highlights the feasibility of the proposed approach in providing a comprehensive understanding of residual stress distributions from limited measurements, thereby significantly reducing experimental efforts.

机器学习残余应力预测模型制造优化

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