多机器人视觉伺服系统通过优化相机位置降低制造误差。
Control Architecture and Design for a Multi-robotic Visual Servoing System in Automated Manufacturing Environment
- 设计多机器人协同控制架构,模拟拧紧/拆卸过程
- 相机位置优化算法使图像噪声水平显著降低
- 适合高精度微制造场景的控制系统设计
21世纪以来,机器人技术在制造领域广泛应用,但在微观制造中,人类仍凭借感官线索优于机器,尤其在高精度操作中。制造环境中的不确定性源于测量噪声、模型误差、关节弹性等。尽管现代机器人已配备先进传感器与高精度处理器,能补偿部分结构与动态误差,但合理设计的控制算法仍是降低成本、缓解不确定性的有效手段。本文提出一种多机器人视觉伺服控制架构,可显著减少拧紧与拆卸任务中的各类不确定性。此外,现有视觉伺服研究多聚焦于控制与观测架构,却忽视相机位置对成像质量的影响。在制造环境中,不同相机位姿导致图像噪声差异显著。为此,本文进一步提出一种相机移动策略算法,通过探索相机工作空间,自动寻优至噪声最低的位置,提升视觉估计精度。
原文摘要 · Abstract (English)
The use of robotic technology has drastically increased in manufacturing in the 21st century. But by utilizing their sensory cues, humans still outperform machines, especially in micro scale manufacturing, which requires high-precision robot manipulators. These sensory cues naturally compensate for high levels of uncertainties that exist in the manufacturing environment. Uncertainties in performing manufacturing tasks may come from measurement noise, model inaccuracy, joint compliance (e.g., elasticity), etc. Although advanced metrology sensors and high precision microprocessors, which are utilized in modern robots, have compensated for many structural and dynamic errors in robot positioning, a well-designed control algorithm still works as a comparable and cheaper alternative to reduce uncertainties in automated manufacturing. Our work illustrates that a multi-robot control system that simulates the positioning process for fastening and unfastening applications can reduce various uncertainties, which may occur in this process, to a great extent. In addition, most research papers in visual servoing mainly focus on developing control and observation architectures in various scenarios, but few have discussed the importance of the camera's location in the configuration. In a manufacturing environment, the quality of camera estimations may vary significantly from one observation location to another, as the combined effects of environmental conditions result in different noise levels of a single image shot at different locations. Therefore, in this paper, we also propose a novel algorithm for the camera's moving policy so that it explores the camera workspace and searches for the optimal location where the image noise level is minimized.
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