用少量实测数据,精准量化超材料制造中的几何不确定性。
GUST: Quantifying Free-Form Geometric Uncertainty of Metamaterials Using Small Data
- 基于自监督预训练+迁移学习,从少量真实数据中学习几何变异分布。
- 仅需960个实际制造单元,就能捕捉几何与材料性能的复杂变化。
- 适合航空航天、生物医疗等对制造精度要求高的领域使用。
本文提出GUST(生成式不确定性学习框架),用于量化超材料制造过程中固有的自由形态几何不确定性。该框架利用深度生成模型学习给定设计参数下实际制造单元几何形状的高维条件分布,实现不确定性量化。为应对真实制造数据稀缺问题,GUST采用两阶段学习:首先在大规模合成数据上进行自监督预训练,捕获超材料结构的变异性及近似制造偏差分布;随后通过微调预训练模型,在有限真实制造数据上适应具体工艺和设计。仅需960个通过两次打印制造的单元,GUST即可有效建模几何变异及其对应的材料性能变化。相比之下,直接在同等规模的真实数据上训练生成模型效果不佳,经定性和定量对比验证。该方法显著降低数据需求,兼具可扩展性与成本效益,为超材料制造中的自由形态几何不确定性量化提供低成本、高效解决方案。其能力对航空航天、生物医学工程等高精度产业具有重要应用价值。
原文摘要 · Abstract (English)
This paper introduces GUST (Generative Uncertainty learning via Self-supervised pretraining and Transfer learning), a framework for quantifying free-form geometric uncertainties inherent in the manufacturing of metamaterials. GUST leverages the representational power of deep generative models to learn a high-dimensional conditional distribution of as-fabricated unit cell geometries given nominal designs, thereby enabling uncertainty quantification. To address the scarcity of real-world manufacturing data, GUST employs a two-stage learning process. First, it leverages self-supervised pretraining on a large-scale synthetic dataset to capture the structure variability inherent in metamaterial geometries and an approximated distribution of as-fabricated geometries given nominal designs. Subsequently, GUST employs transfer learning by fine-tuning the pretrained model on limited real-world manufacturing data, allowing it to adapt to specific manufacturing processes and nominal designs. With only 960 unit cells additively manufactured in only two passes, GUST can capture the variability in geometry and effective material properties. In contrast, directly training a generative model on the same amount of real-world data proves insufficient, as demonstrated through both qualitative and quantitative comparisons. This scalable and cost-effective approach significantly reduces data requirements while maintaining the effectiveness in learning complex, real-world geometric uncertainties, offering an affordable method for free-form geometric uncertainty quantification in the manufacturing of metamaterials. The capabilities of GUST hold significant promise for high-precision industries such as aerospace and biomedical engineering, where understanding and mitigating manufacturing uncertainties are critical.
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