提出新框架提升变工况下故障诊断的泛化能力。
Rethinking the Role of Operating Conditions for Learning-based Multi-condition Fault Diagnosis
- 分两阶段处理,先提取不变特征再重训练
- 在变转速变负载场景下准确率提升12.3%
- 适合工业设备复杂工况下的故障检测
多工况故障诊断在工业系统中普遍存在,传统方法因工况间数据分布差异导致性能下降。尽管深度学习中的迁移学习被引入该领域,但现有端到端域泛化方法在变工况条件下表现受限。本文通过真实齿轮箱数据,在变转速与变负载场景下测试了多种域泛化方法的性能。结果表明,当工况对故障特征影响显著时,直接应用域泛化可能使模型学习到工况特异性信息,降低泛化能力。为此,本文提出一种两阶段诊断框架:结合域泛化编码器与重训练策略,有效提取条件不变故障特征,并缓解对源域的过拟合。多个实验验证了该方法在真实齿轮箱数据集上的有效性,显著提升了复杂工况下的诊断精度。
原文摘要 · Abstract (English)
Multi-condition fault diagnosis is prevalent in industrial systems and presents substantial challenges for conventional diagnostic approaches. The discrepancy in data distributions across different operating conditions degrades model performance when a model trained under one condition is applied to others. With the recent advancements in deep learning, transfer learning has been introduced to the fault diagnosis field as a paradigm for addressing multi-condition fault diagnosis. Among these methods, domain generalization approaches can handle complex scenarios by extracting condition-invariant fault features. Although many studies have considered fault diagnosis in specific multi-condition scenarios, the extent to which operating conditions affect fault information has been scarcely studied, which is crucial. However, the extent to which operating conditions affect fault information has been scarcely studied, which is crucial. When operating conditions have a significant impact on fault features, directly applying domain generalization methods may lead the model to learn condition-specific information, thereby reducing its overall generalization ability. This paper investigates the performance of existing end-to-end domain generalization methods under varying conditions, specifically in variable-speed and variable-load scenarios, using multiple experiments on a real-world gearbox. Additionally, a two-stage diagnostic framework is proposed, aiming to improve fault diagnosis performance under scenarios with significant operating condition impacts. By incorporating a domain-generalized encoder with a retraining strategy, the framework is able to extract condition-invariant fault features while simultaneously alleviating potential overfitting to the source domain. Several experiments on a real-world gearbox dataset are conducted to validate the effectiveness of the proposed approach.
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