arXiv:2506.21502cs.LGcs.AI2025-06被引 3

用流程挖掘分析传感器数据,实现可解释的工业系统故障诊断。

Process mining-driven modeling and simulation to enhance fault diagnosis in cyber-physical systems

  • 从传感器数据自动提取状态与转移,构建可解释的随机佩特里网模型。
  • 故障识别F1高达98.925%,诊断耗时仅0.020秒,精度媲美深度学习。
  • 适合需要可解释性与实时性的智能制造故障诊断场景。

网络物理系统(CPS)在生产环境中紧密融合数字与物理操作,支持实时监控、控制、优化及自主决策,直接提升制造效率。然而其固有复杂性易引发故障,需具备鲁棒性与可解释性的诊断机制以保障系统可靠性。传统人工建模依赖大量领域知识,难以利用底层传感器数据;而深度学习虽强大,却生成黑箱诊断,限制实际应用。为此,本文提出一种无监督方法:从低层传感器数据中表征系统状态与转移,结合多种流程挖掘技术,构建可解释的随机佩特里网模型,模拟故障条件下的系统行为,并基于佩特里网进行故障诊断。该方法应用于机器人臂数据集(RoAD),该数据来自规模复现的智能装配线上的机器人臂。实验表明,该方法在建模、仿真和故障分类方面均有效。建模结果达到最高0.676弧度简化度、0.395的R²与0.088的RMSE,实现了良好的可解释性与仿真精度平衡。故障识别结果表明,方法最高获得98.925%的F1分数,同时保持0.020秒的低一致性检测时间,性能可与现有深度学习方法比肩。

原文摘要 · Abstract (English)

Cyber-Physical Systems (CPSs) tightly interconnect digital and physical operations within production environments, enabling real-time monitoring, control, optimization, and autonomous decision-making that directly enhance manufacturing processes and productivity. The inherent complexity of these systems can lead to faults that require robust and interpretable diagnoses to maintain system dependability and operational efficiency. However, manual modeling of faulty behaviors requires extensive domain expertise and cannot leverage the low-level sensor data of the CPS. Furthermore, although powerful, deep learning-based techniques produce black-box diagnostics that lack interpretability, limiting their practical adoption. To address these challenges, we set forth a method that performs unsupervised characterization of system states and state transitions from low-level sensor data, uses several process mining techniques to model faults through interpretable stochastic Petri nets, simulates such Petri nets for a comprehensive understanding of system behavior under faulty conditions, and performs Petri net-based fault diagnosis. The method is applied to the Robotic Arm Dataset (RoAD), a benchmark collected from a robotic arm deployed in a scale-replica smart manufacturing assembly line. The application to RoAD demonstrates the method's effectiveness in modeling, simulating, and classifying faulty behaviors in CPSs. The modeling results demonstrate that our method achieves a satisfactory interpretability-simulation accuracy trade-off with up to 0.676 arc-degree simplicity, 0.395 R^2, and 0.088 RMSE. In addition, the fault identification results show that the method achieves an F1 score of up to 98.925%, while maintaining a low conformance checking time of 0.020 seconds, which competes with other deep learning-based methods.

故障诊断流程挖掘可解释性智能制造

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