用进化算法优化图像分割,精准识别增材制造缺陷
Evolutionary computing-based image segmentation method to detect defects and features in Additive Friction Stir Deposition Process
- 用粒子群算法自动找最佳分割阈值
- 阈值范围156-173,精准定位材料界面
- 多通道可视化可量化结合质量
本文提出一种基于进化计算的图像分割方法,用于分析增材摩擦搅拌沉积(AFSD)过程的完整性。采用粒子群优化(PSO)算法为多层AFSD构件确定最优分割阈值,以检测缺陷和特征。该方法结合梯度幅值分析与距离变换,生成新型注意力加权可视化结果,突出关键界面区域。对五组不同工艺条件下制备的AFSD样品,采用自注意力图、多通道可视化等技术进行分析。这些互补方法揭示了传统成像难以察觉的微弱材料过渡区和潜在缺陷区域。PSO算法自动识别出各样本的最优阈值(156–173),实现材料界面的精确分割。多通道可视化将边界信息(红通道)、空间关系(绿通道)与材料密度数据(蓝通道)融合,形成连贯表征,有效量化界面质量。结果表明,基于注意力的分析能成功识别不完全结合区与非均质区域,为增材制造部件的过程优化与质量评估提供定量依据。
原文摘要 · Abstract (English)
This work proposes an evolutionary computing-based image segmentation approach for analyzing soundness in Additive Friction Stir Deposition (AFSD) processes. Particle Swarm Optimization (PSO) was employed to determine optimal segmentation thresholds for detecting defects and features in multilayer AFSD builds. The methodology integrates gradient magnitude analysis with distance transforms to create novel attention-weighted visualizations that highlight critical interface regions. Five AFSD samples processed under different conditions were analyzed using multiple visualization techniques i.e. self-attention maps, and multi-channel visualization. These complementary approaches reveal subtle material transition zones and potential defect regions which were not readily observable through conventional imaging. The PSO algorithm automatically identified optimal threshold values (ranging from 156-173) for each sample, enabling precise segmentation of material interfaces. The multi-channel visualization technique effectively combines boundary information (red channel), spatial relationships (green channel), and material density data (blue channel) into cohesive representations that quantify interface quality. The results demonstrate that attention-based analysis successfully identifies regions of incomplete bonding and inhomogeneities in AFSD joints, providing quantitative metrics for process optimization and quality assessment of additively manufactured components.
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