arXiv:2507.02890stat.APcs.LG2025-07

用拓扑分析提升工业4.0中设备效率的短期预测精度

Robust Short-Term OEE Forecasting in Industry 4.0 via Topological Data Analysis

  • 通过持久同调提取设备效率数据的拓扑特征
  • 比传统方法预测准确率至少提升17%,部署后总效率增7.4%
  • 适合智能制造与预测性维护场景,尤其适用于复杂产线

在工业4.0制造环境中,整体设备效率(OEE)预测对数据驱动运营和预测性维护至关重要。然而,由于复杂产线和液压压机系统中OEE时间序列高度波动且非线性,传统方法效果受限。本研究提出一种基于拓扑数据分析(TDA)的新信息框架,将原始OEE数据转化为结构化工程知识。利用持久同调建模每小时OEE数据,提取刻画内在运行行为的大尺度拓扑特征,并将其作为外生变量融入SARIMAX模型,以捕捉潜在时序结构。实验表明,该方法相较标准季节性基准预测准确率提升至少17%,基于热核的特征被持续识别为最有效预测因子。该框架已在全球灯塔网络制造工厂部署,为生产管理提供新战略层,实现总OEE提升7.4%。本研究贡献了一种将拓扑签名嵌入经典统计模型的正式方法,以增强知识密集型生产系统的决策能力。

原文摘要 · Abstract (English)

In Industry 4.0 manufacturing environments, forecasting Overall Equipment Efficiency (OEE) is critical for data-driven operational control and predictive maintenance. However, the highly volatile and nonlinear nature of OEE time series--particularly in complex production lines and hydraulic press systems--limits the effectiveness of forecasting. This study proposes a novel informational framework that leverages Topological Data Analysis (TDA) to transform raw OEE data into structured engineering knowledge for production management. The framework models hourly OEE data from production lines and systems using persistent homology to extract large-scale topological features that characterize intrinsic operational behaviors. These features are integrated into a SARIMAX (Seasonal Autoregressive Integrated Moving Average with Exogenous Regressors) architecture, where TDA components serve as exogenous variables to capture latent temporal structures. Experimental results demonstrate forecasting accuracy improvements of at least 17% over standard seasonal benchmarks, with Heat Kernel-based features consistently identified as the most effective predictors. The proposed framework was deployed in a Global Lighthouse Network manufacturing facility, providing a new strategic layer for production management and achieving a 7.4% improvement in total OEE. This research contributes a formal methodology for embedding topological signatures into classical stochastic models to enhance decision-making in knowledge-intensive production systems.

工业4.0拓扑分析预测维护设备效率

Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。