针对裸板PCB缺陷检测,提出高效自适应框架提升精度与速度。
MRC-DETR: An Adaptive Multi-Residual Coupled Transformer for Bare Board PCB Defect Detection
- 设计多残差方向耦合模块增强特征表达能力。
- 引入自适应筛选金字塔网络降低计算冗余,提升效率。
- 构建高质量新数据集,解决训练样本不足问题。
在现代电子制造中,印刷电路板(PCB)缺陷检测对保障产品良率和下游装配可靠性至关重要。然而,现有方法普遍存在特征表示能力有限、计算冗余及高质量训练数据不足等问题,难以满足工业场景对精度与效率的双重需求。为此,本文提出面向裸板PCB缺陷检测的新型高效检测框架MRC-DETR,基于RT-DETR改进。首先,设计多残差方向耦合块(MRDCB),通过多残差结构加强通道间特征交互,并引入跨空间学习策略,捕捉细粒度像素级关系,增强特征表征能力。其次,提出自适应筛选金字塔网络(ASPN),动态过滤并聚合低层显著特征,选择性融合高层语义特征,聚焦有效区域,抑制冗余计算,显著提升效率与检测精度。最后,为应对训练数据稀缺问题,构建一个高质量新数据集,填补当前公开资源空白。该数据集不仅支持本框架的训练与评估,也为后续研究提供重要基准。
原文摘要 · Abstract (English)
In modern electronic manufacturing, defect detection on Printed Circuit Boards (PCBs) plays a critical role in ensuring product yield and maintaining the reliability of downstream assembly processes. However, existing methods often suffer from limited feature representation, computational redundancy, and insufficient availability of high-quality training data -- challenges that hinder their ability to meet industrial demands for both accuracy and efficiency. To address these limitations, we propose MRC-DETR, a novel and efficient detection framework tailored for bare PCB defect inspection, built upon the foundation of RT-DETR. Firstly, to enhance feature representation capability, we design a Multi-Residual Directional Coupled Block (MRDCB). This module improves channel-wise feature interaction through a multi-residual structure. Moreover, a cross-spatial learning strategy is integrated to capture fine-grained pixel-level relationships, further enriching the representational power of the extracted features. Secondly, to reduce computational redundancy caused by inefficient cross-layer information fusion, we introduce an Adaptive Screening Pyramid Network (ASPN). This component dynamically filters and aggregates salient low-level features, selectively fusing them with high-level semantic features. By focusing on informative regions and suppressing redundant computations, ASPN significantly improves both efficiency and detection accuracy. Finally, to tackle the issue of insufficient training data, particularly in the context of bare PCBs, we construct a new, high-quality dataset that fills a critical gap in current public resources. Our dataset not only supports the training and evaluation of our proposed framework but also serves as a valuable benchmark for future research in this domain.
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