仅用电机扭矩数据,实时检测缆索机器人异常。
Adaptive Gaussian Mixture Models-based Anomaly Detection for under-constrained Cable-Driven Parallel Robots
- 基于自适应GMM模型,通过马氏距离分析扭矩信号。
- 1秒内检测异常,真阳性率100%,真阴性率95.4%。
- 适合无额外传感器的工业级缆索机器人安全监控。
缆索驱动并联机器人(CDPR)广泛用于需预设路径和中途停靠的负载操作。在每个停靠点,平台保持固定姿态且缆索持续受力,系统需判断是否安全继续,以检测可能影响性能的异常(如风速突变或缆索碰撞)。本文研究仅使用电机扭矩数据实现异常检测的可行性,提出一种基于高斯混合模型(GMM)的自适应无监督异常检测算法。方法通过短短数秒校准期,在正常数据上拟合初始GMM模型,随后利用马氏距离对实时扭矩信号进行评估,并设定统计阈值触发异常警报。模型参数定期更新最新判定为正常的段落数据,以适应环境变化。验证包含14次长时间测试,模拟不同风速条件。结果表明,该方法实现100%真阳性率和95.4%平均真阴性率,检测延迟仅1秒。与功率阈值法及非自适应GMM方法对比,展现出更强的抗漂移与环境变化鲁棒性。
原文摘要 · Abstract (English)
Cable-Driven Parallel Robots (CDPRs) are increasingly used for load manipulation tasks involving predefined toolpaths with intermediate stops. At each stop, where the platform maintains a fixed pose and the motors keep the cables under tension, the system must evaluate whether it is safe to proceed by detecting anomalies that could compromise performance (e.g., wind gusts or cable impacts). This paper investigates whether anomalies can be detected using only motor torque data, without additional sensors. It introduces an adaptive, unsupervised outlier detection algorithm based on Gaussian Mixture Models (GMMs) to identify anomalies from torque signals. The method starts with a brief calibration period, just a few seconds, during which a GMM is fit on known anomaly-free data. Real-time torque measurements are then evaluated using Mahalanobis distance from the GMM, with statistically derived thresholds triggering anomaly flags. Model parameters are periodically updated using the latest segments identified as anomaly-free to adapt to changing conditions. Validation includes 14 long-duration test sessions simulating varied wind intensities. The proposed method achieves a 100% true positive rate and 95.4% average true negative rate, with 1-second detection latency. Comparative evaluation against power threshold and non-adaptive GMM methods indicates higher robustness to drift and environmental variation.
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