用时序卷积自编码器实现火箭发动机电控系统故障检测与诊断。
Fault detection and diagnosis for the engine electrical system of a space launcher based on a temporal convolutional autoencoder and calibrated classifiers
- 通过时序卷积自编码器从原始传感器数据中自动提取特征。
- 检测准确率超95%,可识别异常分布数据并控制误报率。
- 适合需要高可靠性、低误报的航天器健康监测场景。
针对下一代可重复使用火箭发射器的健康监测需求,本文提出一种面向发动机阀门电控系统的机上故障检测与诊断初步方案。与现有方法不同,该方案满足更广泛的关键要求:预测置信度估计、异常分布(OOD)检测及误报控制。基于时序卷积自编码器,从原始传感器数据中自动提取低维特征;故障检测与诊断分别采用二分类和多分类器,训练于自编码器隐空间与残差空间。分类器为基于直方图的梯度提升模型,经校准后输出可解释为置信度的概率值。采用基于归纳性共形异常检测的简单技术识别异常分布数据。同时结合累积和控制图(CUSUM)抑制误报,阈值动态调整缓解故障检测中的类别不平衡问题。该框架高度可配置,在涵盖正常与异常工况的仿真数据上完成评估,结果表明其为可行的初步方案,但需真实数据验证以达到实际应用所需成熟度。
原文摘要 · Abstract (English)
In the context of the health monitoring for the next generation of reusable space launchers, we outline a first step toward developing an onboard fault detection and diagnostic capability for the electrical system that controls the engine valves. Unlike existing approaches in the literature, our solution is designed to meet a broader range of key requirements. This includes estimating confidence levels for predictions, detecting out-of-distribution (OOD) cases, and controlling false alarms. The proposed solution is based on a temporal convolutional autoencoder to automatically extract low-dimensional features from raw sensor data. Fault detection and diagnosis are respectively carried out using a binary and a multiclass classifier trained on the autoencoder latent and residual spaces. The classifiers are histogram-based gradient boosting models calibrated to output probabilities that can be interpreted as confidence levels. A relatively simple technique, based on inductive conformal anomaly detection, is used to identify OOD data. We leverage other simple yet effective techniques, such as cumulative sum control chart (CUSUM) to limit the false alarms, and threshold moving to address class imbalance in fault detection. The proposed framework is highly configurable and has been evaluated on simulated data, covering both nominal and anomalous operational scenarios. The results indicate that our solution is a promising first step, though testing with real data will be necessary to ensure that it achieves the required maturity level for operational use.
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