自动化缝纫机让褶皱西裤生产效率提升93%。
Automated Seam Folding and Sewing Machine on Pleated Pants for Apparel Manufacturing
- 集成精密折叠与实时监控的自动缝制系统
- 单件工时从117秒降至8秒，整体节拍缩短至33秒
- 适合追求高效、低碳生产的服装制造企业
本研究设计并开发了一种用于褶皱西裤的自动化折叠缝制机器，解决了传统手工缝制劳动强度大、一致性差、依赖高技能工人等问题。该机器将高精度折叠机构与自动缝制单元结合，并具备实时监控功能，可省去人工标记步骤。实验结果表明，人均工时降低93%，由每件117秒减少至8秒；设备运行时间提升73%，总产出率提高72%；整体周期时间从117秒缩短至33秒，显著加快交付速度。通过消除手动标记，不仅降低人力成本，还因褶皱形态一致而减少材料浪费。该自动化方案契合行业可持续发展趋势，有望降低能耗与废料，具有实际应用价值。
原文摘要 · Abstract (English)
The applied research is the design and development of an automated folding and sewing machine for pleated pants. It represents a significant advancement in addressing the challenges associated with manual sewing processes. Traditional methods for creating pleats are labour-intensive, prone to inconsistencies, and require high levels of skill, making automation a critical need in the apparel industry. This research explores the technical feasibility and operational benefits of integrating advanced technologies into garment production, focusing on the creation of an automated machine capable of precise folding and sewing operations and eliminating the marking operation. The proposed machine incorporates key features such as a precision folding mechanism integrated into the automated sewing unit with real-time monitoring capabilities. The results demonstrate remarkable improvements: the standard labour time has been reduced by 93%, dropping from 117 seconds per piece to just 8 seconds with the automated system. Similarly, machinery time improved by 73%, and the total output rate increased by 72%. These enhancements translate into a cycle time reduction from 117 seconds per piece to an impressive 33 seconds, enabling manufacturers to meet customer demand more swiftly. By eliminating manual marking processes, the machine not only reduces labour costs but also minimizes waste through consistent pleat formation. This automation aligns with industry trends toward sustainability and efficiency, potentially reducing environmental impact by decreasing material waste and energy consumption.
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