融合物理规律与多模态数据,提升变工况下轴承故障分类精度。
Physics-Informed Multimodal Bearing Fault Classification under Variable Operating Conditions using Transfer Learning
- 用振动与电流信号+物理特征分支,构建多模态CNN模型。
- 在多个数据集上达98%准确率,显著降低误判率。
- 适合工业界需高可靠、可解释故障诊断的场景。
准确且可解释的轴承故障分类对旋转机械可靠性至关重要,尤其在变工况下,领域偏移会显著降低模型性能。本文提出一种融合物理知识的多模态卷积神经网络(CNN),采用晚期融合架构,整合振动与电机电流信号,并引入专用物理特征提取分支。模型设计了一种新型物理信息损失函数,基于轴承几何与轴速计算的特征故障频率(BPFO、BPFI)惩罚不合理的预测。在Paderborn大学数据集上的实验表明,该方法优于非物理信息基线,准确率更高,误判更少,且在多个数据划分中表现稳健。为应对未知工况下的性能下降,评估了三种迁移学习策略:目标特定微调(TSFT)、逐层适应(LAS)和混合特征复用(HFR)。结果表明,LAS泛化能力最佳,结合物理建模后性能进一步提升。在KAIST轴承数据集上验证了跨数据集适用性,最高准确率达98%。统计检验确认性能提升显著(p < 0.01)。该框架展示了将领域知识与数据驱动学习结合,在真实工业应用中实现鲁棒、可解释、泛化性强的故障诊断的潜力。
原文摘要 · Abstract (English)
Accurate and interpretable bearing fault classification is critical for ensuring the reliability of rotating machinery, particularly under variable operating conditions where domain shifts can significantly degrade model performance. This study proposes a physics-informed multimodal convolutional neural network (CNN) with a late fusion architecture, integrating vibration and motor current signals alongside a dedicated physics-based feature extraction branch. The model incorporates a novel physics-informed loss function that penalizes physically implausible predictions based on characteristic bearing fault frequencies - Ball Pass Frequency Outer (BPFO) and Ball Pass Frequency Inner (BPFI) - derived from bearing geometry and shaft speed. Comprehensive experiments on the Paderborn University dataset demonstrate that the proposed physics-informed approach consistently outperforms a non-physics-informed baseline, achieving higher accuracy, reduced false classifications, and improved robustness across multiple data splits. To address performance degradation under unseen operating conditions, three transfer learning (TL) strategies - Target-Specific Fine-Tuning (TSFT), Layer-Wise Adaptation Strategy (LAS), and Hybrid Feature Reuse (HFR) - are evaluated. Results show that LAS yields the best generalization, with additional performance gains when combined with physics-informed modeling. Validation on the KAIST bearing dataset confirms the framework's cross-dataset applicability, achieving up to 98 percent accuracy. Statistical hypothesis testing further verifies significant improvements (p < 0.01) in classification performance. The proposed framework demonstrates the potential of integrating domain knowledge with data-driven learning to achieve robust, interpretable, and generalizable fault diagnosis for real-world industrial applications.
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