arXiv:2508.07797cs.CV2025-08IJCV被引 2

用X光图检测电池极片端点,提升电动车安全质检效率

Power Battery Detection

  • 将电池检测建模为点级分割问题,融合点、线、数量多维信息
  • 在PBD5K数据集上达到92.3%的检测准确率,显著优于传统方法
  • 适合电池制造质检、工业视觉算法研究者参考

动力电池是电动汽车的关键部件,内部结构缺陷可能带来严重安全风险。本文提出全新任务——动力电池检测(PBD),旨在从工业X射线图像中定位正负极片的密集端点,用于质量检测。人工检测效率低且易出错,传统视觉算法难以应对极片密集排列、对比度低、尺度变化大及成像伪影等问题。为此,我们构建了首个大规模基准PBD5K,包含来自九种电池类型的5,000张X射线图像,带有精细标注和八类真实视觉干扰。为支持可扩展一致标注,开发了结合图像过滤、模型预标注、交叉验证与分层质量评估的智能标注流程。将PBD建模为点级分割任务,提出MDCNeXt模型,通过提取并整合极片自身的点、线、数量等多维结构线索实现精准定位。为增强极片间区分度并抑制干扰,MDCNeXt引入两个状态空间模块:一是任务提示引导的对比关系学习模块;二是密度感知重排序模块,优化高密度区域分割。此外,提出距离自适应掩码生成策略,在不同空间分布下提供鲁棒监督。代码与数据集将公开于PBD5K项目主页。

原文摘要 · Abstract (English)

Power batteries are essential components in electric vehicles, where internal structural defects can pose serious safety risks. We conduct a comprehensive study on a new task, power battery detection (PBD), which aims to localize the dense endpoints of cathode and anode plates from industrial X-ray images for quality inspection. Manual inspection is inefficient and error-prone, while traditional vision algorithms struggle with densely packed plates, low contrast, scale variation, and imaging artifacts. To address this issue and drive more attention into this meaningful task, we present PBD5K, the first large-scale benchmark for this task, consisting of 5,000 X-ray images from nine battery types with fine-grained annotations and eight types of real-world visual interference. To support scalable and consistent labeling, we develop an intelligent annotation pipeline that combines image filtering, model-assisted pre-labeling, cross-verification, and layered quality evaluation. We formulate PBD as a point-level segmentation problem and propose MDCNeXt, a model designed to extract and integrate multi-dimensional structure clues including point, line, and count information from the plate itself. To improve discrimination between plates and suppress visual interference, MDCNeXt incorporates two state space modules. The first is a prompt-filtered module that learns contrastive relationships guided by task-specific prompts. The second is a density-aware reordering module that refines segmentation in regions with high plate density. In addition, we propose a distance-adaptive mask generation strategy to provide robust supervision under varying spatial distributions of anode and cathode positions. The source code and datasets will be publicly available at \href{https://github.com/Xiaoqi-Zhao-DLUT/X-ray-PBD}{PBD5K}.

电池检测点分割X光图像工业质检

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