arXiv:2508.10943cs.CVcond-mat.mtrl-sci2025-08

用机器学习分析纺织复合材料压缩时的层间嵌套,提升结构预测精度。

Analysis of the Compaction Behavior of Textile Reinforcements in Low-Resolution In-Situ CT Scans via Machine-Learning and Descriptor-Based Methods

  • 基于3D-UNet模型分割低分辨率CT中的纱线与基体相
  • 提取出50%-60%纤维体积分数下的平均层厚和嵌套度
  • 适用于工业级CT数据,助力复合材料预成型结构逆向建模

多尺度材料结构的深入理解对预测纺织增强复合材料性能至关重要。层间嵌套(nesting)由相邻织物层间纱线局部穿插与错位引起,显著影响刚度、渗透性和损伤容限等力学性能。本研究提出一种框架,利用低分辨率原位压缩断层扫描(CT)量化干态纺织增强体在压缩过程中的嵌套行为。实验在多种堆叠构型下进行,采用20.22 μm/体素分辨率的CT扫描。定制的3D-UNet模型实现了矩阵、纬纱与经纱相的语义分割,覆盖纤维体积含量50%-60%的压缩阶段,最小平均交并比达0.822,F1得分为0.902。随后通过两点相关函数 $S_2$ 分析空间结构,概率性提取平均层厚与嵌套程度。结果与显微图像验证高度一致。该方法为从工业相关CT数据中提取关键几何特征提供了可靠路径,为复合材料预成型体的反向建模与描述符驱动的结构分析奠定基础。

原文摘要 · Abstract (English)

A detailed understanding of material structure across multiple scales is essential for predictive modeling of textile-reinforced composites. Nesting -- characterized by the interlocking of adjacent fabric layers through local interpenetration and misalignment of yarns -- plays a critical role in defining mechanical properties such as stiffness, permeability, and damage tolerance. This study presents a framework to quantify nesting behavior in dry textile reinforcements under compaction using low-resolution computed tomography (CT). In-situ compaction experiments were conducted on various stacking configurations, with CT scans acquired at 20.22 $μ$m per voxel resolution. A tailored 3D{-}UNet enabled semantic segmentation of matrix, weft, and fill phases across compaction stages corresponding to fiber volume contents of 50--60 %. The model achieved a minimum mean Intersection-over-Union of 0.822 and an $F1$ score of 0.902. Spatial structure was subsequently analyzed using the two-point correlation function $S_2$, allowing for probabilistic extraction of average layer thickness and nesting degree. The results show strong agreement with micrograph-based validation. This methodology provides a robust approach for extracting key geometrical features from industrially relevant CT data and establishes a foundation for reverse modeling and descriptor-based structural analysis of composite preforms.

纺织复合材料三维分割结构分析机器学习

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