arXiv:2508.19974cs.LG2025-08被引 3

用传感器数据提前5-30分钟预测泵故障,提升工业设备维护效率。

Short-Horizon Predictive Maintenance of Industrial Pumps Using Time-Series Features and Machine Learning

  • 基于60/120分钟历史数据提取统计特征,用随机森林和XGBoost建模。
  • 60分钟窗口下5分钟预警召回率达69.2%,120分钟窗口可稳定达65.6%。
  • 方法可解释性强,适合部署在实时工业监控系统中。

本研究提出一种基于机器学习的工业离心泵短期故障预测框架,利用实时传感器数据预测早期预警状态。通过滑动窗口分析60分钟和120分钟的历史数据,提取均值、标准差、最小值、最大值及线性趋势等统计特征,并采用SMOTE算法处理类别不平衡问题。使用随机森林和XGBoost分类器在标注数据集上进行训练与测试。结果显示,在60分钟窗口下,随机森林模型在5分钟、15分钟和30分钟预警时分别达到69.2%、64.9%和48.6%的召回率;在120分钟窗口下,5分钟预警召回率为57.6%,15分钟和30分钟均为65.6%。XGBoost表现相似但略低。研究表明,最优历史长度依赖于预测时间窗,不同故障模式演化存在不同时间尺度。该方法具备可解释性与可扩展性,适用于集成至实时工业监测系统。

原文摘要 · Abstract (English)

This study presents a machine learning framework for forecasting short-term faults in industrial centrifugal pumps using real-time sensor data. The approach aims to predict {EarlyWarning} conditions 5, 15, and 30 minutes in advance based on patterns extracted from historical operation. Two lookback periods, 60 minutes and 120 minutes, were evaluated using a sliding window approach. For each window, statistical features including mean, standard deviation, minimum, maximum, and linear trend were extracted, and class imbalance was addressed using the SMOTE algorithm. Random Forest and XGBoost classifiers were trained and tested on the labeled dataset. Results show that the Random Forest model achieved the best short-term forecasting performance with a 60-minute window, reaching recall scores of 69.2\% at 5 minutes, 64.9\% at 15 minutes, and 48.6\% at 30 minutes. With a 120-minute window, the Random Forest model achieved 57.6\% recall at 5 minutes, and improved predictive accuracy of 65.6\% at both 15 and 30 minutes. XGBoost displayed similar but slightly lower performance. These findings highlight that optimal history length depends on the prediction horizon, and that different fault patterns may evolve at different timescales. The proposed method offers an interpretable and scalable solution for integrating predictive maintenance into real-time industrial monitoring systems.

故障预测机器学习工业物联网时间序列

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