arXiv:2509.03029cs.LG2025-09被引 3

用低成本传感器+高精度数据融合,实现3D打印熔池实时精准预测。

Multimodal learning of melt pool dynamics in laser powder bed fusion

  • 融合X射线图像与光电二极管信号,结合CNN与RNN提取时空特征。
  • 多模态训练后仅用低成本信号即可实现高精度熔池动态预测。
  • 适合工业级3D打印过程监控,降低成本且提升可靠性。

在增材制造中,尽管多种传感器可用于实时监测,但并非所有都能提供可靠的过程洞察。例如,高速X射线成像虽能提供熔池内部行为的高分辨率空间信息,但成本高昂,难以在多数工业场景中应用。相比之下,低成本光电二极管获取的吸收率数据虽与熔池动态相关,但单独使用时噪声大,难以准确预测。本文提出一种多模态数据融合方法,通过结合高保真度X射线数据与低保真度吸收率数据,用于预测激光粉末床熔融(LPBF)过程中的熔池动力学。所提出的多模态学习框架采用早期融合策略,利用卷积神经网络(CNN)从X射线数据中提取空间特征,同时使用循环神经网络(RNN)从吸收率信号中提取时间特征。该多模态模型进一步作为迁移学习基础,微调仅依赖吸收率数据的RNN模型,使其在无X射线条件下也能更准确地预测熔池动态。结果表明,联合训练显著提升预测精度,优于单一模态。训练完成后,模型仅需吸收率数据即可推断熔池特性,无需昂贵的X射线成像。该多模态融合方法实现了低成本、实时监测,在增材制造中具有广泛应用前景。

原文摘要 · Abstract (English)

While multiple sensors are used for real-time monitoring in additive manufacturing, not all provide practical or reliable process insights. For example, high-speed X-ray imaging offers valuable spatial information about subsurface melt pool behavior but is costly and impractical for most industrial settings. In contrast, absorptivity data from low-cost photodiodes correlate with melt pool dynamics but is often too noisy for accurate prediction when used alone. In this paper, we propose a multimodal data fusion approach for predicting melt pool dynamics by combining high-fidelity X-ray data with low-fidelity absorptivity data in the Laser Powder Bed Fusion (LPBF) process. Our multimodal learning framework integrates convolutional neural networks (CNNs) for spatial feature extraction from X-ray data with recurrent neural networks (RNNs) for temporal feature extraction from absorptivity signals, using an early fusion strategy. The multimodal model is further used as a transfer learning model to fine-tune the RNN model that can predict melt pool dynamics only with absorptivity, with greater accuracy compared to the multimodal model. Results show that training with both modalities significantly improves prediction accuracy compared to using either modality alone. Furthermore, once trained, the model can infer melt pool characteristics using only absorptivity data, eliminating the need for expensive X-ray imaging. This multimodal fusion approach enables cost-effective, real-time monitoring and has broad applicability in additive manufacturing.

3D打印多模态学习熔池监测工业智能

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