arXiv:2509.05796cs.CVcs.AI2025-09

双模式方法提升医疗制造缺陷检测,兼顾实时性与可解释性。

Dual-Mode Deep Anomaly Detection for Medical Manufacturing: Structural Similarity and Feature Distance

  • 用多尺度结构相似性与马氏距离结合,实现高效异常检测。
  • 在低缺陷率下仍保持高准确率,优于MOCCA等基线方法。
  • 适合对可靠性要求高的工业级安全制造场景使用。

医疗设备制造中的自动视觉检测面临极低缺陷率、标注数据少、产线硬件受限及需可验证可解释AI系统等挑战。本文提出两种注意力引导的自编码器架构,采用互补的异常检测策略:第一种基于多尺度结构相似性(4-MS-SSIM)实现可解释的实时在线检测,适用于资源受限设备;第二种通过随机降维后的潜在特征进行马氏距离分析,用于高效特征空间监控与生命周期验证。两者共享轻量化骨干网络,专为典型制造环境下的高分辨率图像优化。在表面密封图像(SSI)数据集(代表无菌屏障包装检测)上的评估表明,该方法在真实工业约束下优于MOCCA、CPCAE和RAG-PaDiM等基准模型。跨域验证在MVTec-Zipper基准上达到与先进方法相当的精度。双模式框架融合在线检测与监督监控,推动可解释AI在关键制造环境中向更高可靠性、可观测性与全生命周期监控演进。为保障可复现性,实验代码已开源,数据集来自公开来源。

原文摘要 · Abstract (English)

Automated visual inspection in medical-device manufacturing faces unique challenges, including extremely low defect rates, limited annotated data, hardware restrictions on production lines, and the need for validated, explainable artificial-intelligence systems. This paper presents two attention-guided autoencoder architectures that address these constraints through complementary anomaly-detection strategies. The first employs a multi-scale structural-similarity (4-MS-SSIM) index for inline inspection, enabling interpretable, real-time defect detection on constrained hardware. The second applies a Mahalanobis-distance analysis of randomly reduced latent features for efficient feature-space monitoring and lifecycle verification. Both approaches share a lightweight backbone optimised for high-resolution imagery for typical manufacturing conditions. Evaluations on the Surface Seal Image (SSI) dataset-representing sterile-barrier packaging inspection-demonstrate that the proposed methods outperform reference baselines, including MOCCA, CPCAE, and RAG-PaDiM, under realistic industrial constraints. Cross-domain validation on the MVTec-Zipper benchmark confirms comparable accuracy to state-of-the-art anomaly-detection methods. The dual-mode framework integrates inline anomaly detection and supervisory monitoring, advancing explainable AI architectures toward greater reliability, observability, and lifecycle monitoring in safety-critical manufacturing environments. To facilitate reproducibility, the source code developed for the experiments has been released in the project repository, while the datasets were obtained from publicly available sources.

异常检测医疗制造可解释AI

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