arXiv:2509.07603cs.LGcs.AI2025-09被引 9

用Transformer优化探针卡传感器布局,提升故障检测精度与可靠性

Transformer-Based Approach to Optimal Sensor Placement for Structural Health Monitoring of Probe Cards

  • 结合物理信息构建数据集,训练混合CNN-Transformer模型
  • 健康状态分类准确率达99.83%,裂纹检测召回率99.73%
  • 通过注意力机制识别关键传感位置,助力低成本高效监测设计

本文提出一种基于Transformer的深度学习方法,用于优化半导体探针卡结构健康监测中的传感器布置。探针卡故障(如基板开裂、螺丝松动)会严重影响半导体制造良率与可靠性。通过有限元模型生成不同故障场景下的频响函数,构建包含物理信息增强与统计增广的综合数据集,训练混合卷积神经网络与Transformer模型。该模型在分类探针卡健康状态(正常、螺丝松动、裂纹)时准确率达99.83%,裂纹检测召回率达99.73%。通过三次10折分层交叉验证验证了模型鲁棒性。注意力机制可定位关键传感器位置,为设计高效、低成本监测系统提供可操作洞察。研究展示了基于注意力的深度学习在推动主动维护、提升半导体制造可靠性与良率方面的潜力。

原文摘要 · Abstract (English)

This paper presents an innovative Transformer-based deep learning strategy for optimizing the placement of sensors aiming at structural health monitoring of semiconductor probe cards. Failures in probe cards, including substrate cracks and loosened screws, would critically affect semiconductor manufacturing yield and reliability. Some failure modes could be detected by equipping a probe card with adequate sensors. Frequency response functions from simulated failure scenarios are adopted within a finite element model of a probe card. A comprehensive dataset, enriched by physics-informed scenario expansion and physics-aware statistical data augmentation, is exploited to train a hybrid Convolutional Neural Network and Transformer model. The model achieves high accuracy (99.83%) in classifying the probe card health states (baseline, loose screw, crack) and an excellent crack detection recall (99.73%). Model robustness is confirmed through a rigorous framework of 3 repetitions of 10-fold stratified cross-validation. The attention mechanism also pinpoints critical sensor locations: an analysis of the attention weights offers actionable insights for designing efficient, cost-effective monitoring systems by optimizing sensor configurations. This research highlights the capability of attention-based deep learning to advance proactive maintenance, enhancing operational reliability and yield in semiconductor manufacturing.

传感器布局结构健康监测Transformer半导体制造

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