arXiv:2509.12237cs.LGcs.CV2025-09

用神经映射+神经算子快速预测复杂零件残余应力变形

Neural Diffeomorphic-Neural Operator for Residual Stress-Induced Deformation Prediction

  • 通过可逆映射将不同几何体统一到参考域,再用神经算子学习变形规律
  • 在多种零件几何形状上实现高精度变形预测,计算效率显著提升
  • 适合需要快速迭代设计的工业场景,尤其对复杂结构变形分析有优势

精确预测结构件加工变形对保证尺寸精度和可靠性至关重要。该变形常源于残余应力场,其分布与影响随几何复杂度显著变化。传统数值方法在处理多样几何时计算成本高昂。神经算子近年成为高效求解偏微分方程的新范式,在加速残余应力-变形分析方面表现优异。但直接应用于变化几何域存在理论与实践限制。为此,提出基于微分同胚嵌入的神经算子框架(NDNO):通过约束光滑性与可逆性的神经网络,将复杂三维几何显式映射至公共参考域;神经算子在该参考域训练,实现对残余应力诱发变形场的高效学习。训练完成后,微分同胚网络与神经算子协同具备快速预测能力,可高效适应不同几何。验证表明,该方法能准确预测主方向及多方向变形场,在包含不同构件类型、尺寸与特征的多种几何中均表现高效与高精度。

原文摘要 · Abstract (English)

Accurate prediction of machining deformation in structural components is essential for ensuring dimensional precision and reliability. Such deformation often originates from residual stress fields, whose distribution and influence vary significantly with geometric complexity. Conventional numerical methods for modeling the coupling between residual stresses and deformation are computationally expensive, particularly when diverse geometries are considered. Neural operators have recently emerged as a powerful paradigm for efficiently solving partial differential equations, offering notable advantages in accelerating residual stress-deformation analysis. However, their direct application across changing geometric domains faces theoretical and practical limitations. To address this challenge, a novel framework based on diffeomorphic embedding neural operators named neural diffeomorphic-neural operator (NDNO) is introduced. Complex three-dimensional geometries are explicitly mapped to a common reference domain through a diffeomorphic neural network constrained by smoothness and invertibility. The neural operator is then trained on this reference domain, enabling efficient learning of deformation fields induced by residual stresses. Once trained, both the diffeomorphic neural network and the neural operator demonstrate efficient prediction capabilities, allowing rapid adaptation to varying geometries. The proposed method thus provides an effective and computationally efficient solution for deformation prediction in structural components subject to varying geometries. The proposed method is validated to predict both main-direction and multi-direction deformation fields, achieving high accuracy and efficiency across parts with diverse geometries including component types, dimensions and features.

神经算子变形预测残余应力几何映射

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