arXiv:2509.13089cs.CVcs.RO2025-09

用仿真数据生成技术,帮中小制造企业低成本实现装配质检。

A Synthetic Data Pipeline for Supporting Manufacturing SMEs in Visual Assembly Control

  • 基于CAD模型生成仿真场景,自动合成带标注的视觉数据。
  • 仿真训练下mAP达99.5%,真实摄像头测试仍保持93%准确率。
  • 流程轻量易集成,特别适合资源有限的中小企业使用。

装配过程的质量控制对制造至关重要,不仅关乎单个部件质量,更影响最终产品的整体性能。尽管计算机视觉已广泛用于自动化装配检测,但图像采集、标注及算法训练的成本对中小制造企业(SMEs)构成挑战,其常缺乏足够资源进行大规模数据收集与人工标注。合成数据有望降低人工数据获取与标注成本。然而,其在装配质量检测中的实际应用仍有限。本文提出一种可轻松集成且数据高效的视觉装配控制方法,利用基于计算机辅助设计(CAD)数据的仿真场景生成与目标检测算法。结果表明,该方法显著缩短了制造环境中图像数据生成时间:在仿真训练数据上,对行星齿轮组件的识别平均精度([email protected]:0.95)达到99.5%;迁移至真实相机拍摄的测试数据时,准确率仍高达93%。研究验证了该可扩展合成数据流水线在支持中小制造企业实现资源高效视觉装配控制方面的有效性。

原文摘要 · Abstract (English)

Quality control of assembly processes is essential in manufacturing to ensure not only the quality of individual components but also their proper integration into the final product. To assist in this matter, automated assembly control using computer vision methods has been widely implemented. However, the costs associated with image acquisition, annotation, and training of computer vision algorithms pose challenges for integration, especially for small- and medium-sized enterprises (SMEs), which often lack the resources for extensive training, data collection, and manual image annotation. Synthetic data offers the potential to reduce manual data collection and labeling. Nevertheless, its practical application in the context of assembly quality remains limited. In this work, we present a novel approach for easily integrable and data-efficient visual assembly control. Our approach leverages simulated scene generation based on computer-aided design (CAD) data and object detection algorithms. The results demonstrate a time-saving pipeline for generating image data in manufacturing environments, achieving a mean Average Precision ([email protected]:0.95) up to 99,5% for correctly identifying instances of synthetic planetary gear system components within our simulated training data, and up to 93% when transferred to real-world camera-captured testing data. This research highlights the effectiveness of synthetic data generation within an adaptable pipeline and underscores its potential to support SMEs in implementing resource-efficient visual assembly control solutions.

视觉质检合成数据智能制造小企业

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