用频谱相关图+深度学习,精准识别旋转机械轴承故障
Fusing Spectral Correlation Density Imaging with Deep Learning for Intelligent Fault Diagnosis in Rotating Machinery
- 将振动信号转为频谱相关密度图像,捕捉故障周期性特征
- 自定义CNN模型在双机壳数据上准确率达96.58%和94.95%
- 适合边缘部署的智能监测系统,可处理复杂振动数据
旋转机械中的轴承故障诊断对保障运行可靠性至关重要,早期检测可避免灾难性故障与高昂紧急维修成本。传统方法如快速傅里叶变换(FFT)难以捕捉振动信号的复杂非平稳特性。本研究利用振动数据的循环平稳性,通过频谱相关密度(SCD)图像增强故障检测,并结合深度学习进行分类。基于公开数据集,在两种不同机壳(A和B)及三种负载条件(0 Nm、2 Nm、4 Nm)下,将振动信号转换为二维SCD图像,揭示故障特异性周期性,如大故障对应的宽带频谱(2000–8000 Hz)。采用三种卷积神经网络模型(Custom CNN、ResNet152V2、EfficientNetB0)对七种轴承状态进行分类,自定义CNN在机壳A和B上的准确率分别达到96.58%和94.95%,优于ResNet152V2的96.49%和95.35%,以及EfficientNetB0的94.16%和91.65%。各模型在不同机壳下的高准确率表明该方法具有强鲁棒性,适用于低成本状态监测系统,可在近传感平台部署,推动应用于机器学习边缘智能,展示有效信号处理策略以应对复杂且可能大规模的振动数据。
原文摘要 · Abstract (English)
Bearing fault diagnosis in rotating machinery is critical for ensuring operational reliability, therefore early fault detection is essential to avoid catastrophic failures and expensive emergency repairs. Traditional methods like Fast Fourier Transform (FFT) often fail to capture the complex, non-stationary nature of vibration signals. This study leverages the cyclostationary properties of vibration data through Spectral Correlation Density (SCD) images to enhance fault detection and apply deep learning for classification. Using a publicly available dataset with bearing faults seeded in two distinct housings (A and B) under varying load conditions (0 Nm, 2 Nm, 4 Nm), we processed vibration signals into 2D SCD images to reveal fault-specific periodicities, such as broadband spectra (2000--8000 Hz) for larger faults. Three convolutional neural network (CNN) models, Custom CNN, ResNet152V2, and EfficientNetB0, were developed to classify seven bearing conditions. The custom CNN achieved the highest accuracies of 96.58\% and 94.95\% on Housing A and B, respectively, followed by ResNet152V2 at 96.49\% and 95.35\%, and EfficientNetB0 at 94.16\% and 91.65\%, respectively. The models' high accuracies across different housings demonstrate a robust solution suitable for cost-effective condition monitoring deployable near sensing platforms, contributing to applied machine learning for edge intelligence and showcasing effective signal processing strategies for handling complex, potentially large-scale vibration data.
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