梳理工业预测性维护中数字孪生的技术演进与应用架构。
A Systematic Review of Digital Twin-Driven Predictive Maintenance in Industrial Engineering: Taxonomy, Architectural Elements, and Future Research Directions
- 构建分层数字孪生架构,整合传感数据与AI模型。
- 提出数字孪生在工业维护中的分类体系与技术要求。
- 适合智能制造、设备运维领域研究者参考。
随着工业系统复杂性增加,预测性维护成为避免高昂停机损失和潜在生命威胁的关键。物联网、人工智能、机器学习与实时大数据分析的发展,为基于数字孪生的预测性维护提供了契机。数字孪生作为持续监控并集成传感器数据的动态虚拟副本,可模拟与优化资产性能。尽管已有进展,但其在工业工程中的系统性研究仍不足。本文通过回顾数字孪生在预测性维护中的发展历程,梳理从初始形态到智能自学习模型的技术演进。提出数字孪生的分层架构,构建工业工程应用系统的分类体系,涵盖中间件与所用人工智能算法。为实现可信高效的智能数字孪生工业生态提供洞见,并探讨未来研究方向。
原文摘要 · Abstract (English)
With the increasing complexity of industrial systems, there is a pressing need for predictive maintenance to avoid costly downtime and disastrous outcomes that could be life-threatening in certain domains. With the growing popularity of the Internet of Things, Artificial Intelligence, machine learning, and real-time big data analytics, there is a unique opportunity for efficient predictive maintenance to forecast equipment failures for real-time intervention and optimize maintenance actions, as traditional reactive and preventive maintenance practices are often inadequate to meet the requirements for the industry to provide quality-of-services of operations. Central to this evolution is digital twin technology, an adaptive virtual replica that continuously monitors and integrates sensor data to simulate and improve asset performance. Despite remarkable progress in digital twin implementations, such as considering DT in predictive maintenance for industrial engineering. This paper aims to address this void. We perform a retrospective analysis of the temporal evolution of the digital twin in predictive maintenance for industrial engineering to capture the applications, middleware, and technological requirements that led to the development of the digital twin from its inception to the AI-enabled digital twin and its self-learning models. We provide a layered architecture of the digital twin technology, as well as a taxonomy of the technology-enabled industrial engineering applications systems, middleware, and the used Artificial Intelligence algorithms. We provide insights into these systems for the realization of a trustworthy and efficient smart digital-twin industrial engineering ecosystem. We discuss future research directions in digital twin for predictive maintenance in industrial engineering.
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